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System 1 ® Software GE´s Optimization and Diagnostics Platform US Patent # 6421571.

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Presentation on theme: "System 1 ® Software GE´s Optimization and Diagnostics Platform US Patent # 6421571."— Presentation transcript:

1 System 1 ® Software GE´s Optimization and Diagnostics Platform US Patent #

2 Agenda Bently Nevada by the numbers The Business Challenge? What is System 1 ® Software? How is Value Delivered? Please Feel Free to Ask Questions

3 Bently Nevada by the numbers 1700 Employees 100 Sales & Services world wide offices 2 million transducers 2000 Software Systems Projects/ Services Completed

4 Agenda Bently Nevada by the numbers The Business Challenge? What is System 1 ® Software? How is Value Delivered? Please Feel Free to Ask Questions

5 Todays Business Challenge Profitability through Optimization 1) Equipment Availability 2) Equipment Reliability 3) Optimized Maintenance Spend 4) Capture, Embed, & Use Knowledge 5) Continuous Improvement Processes How to do MORE with LESS? How to Increase the Effectiveness & Efficiency of Our People

6 Todays Business Challenge Fully Utilizing Your Data Too much Data…Not enough Information!!! What we Need is… INFORMATION! Vibratio n Analysi s Oil / Lube Analysis Motor Curren t Thermo -graphy Imagin g Data Historian Manual Logs Docs, Guides, & Manuals Thermo- Dynamic Perform. Boiler Optimizatio n Water System Mgmt Electric al Systems DATA Stand-Alone Data Systems DCS

7 Business ERP, CMMS Process Advanced Process Control Platform = Maximo Platform = DCS Plant Assets Plant Asset Management Platform = System1 Integrated Platforms – key aspects for optimization Todays Business Challenge Profitability through Optimization

8 Why Plant Asset Optimization? Optimization of plant asset performance and reliability is essential to meeting the challenge of increased production at lower costs - a situation faced by many companies in a world of increased competition Improved: Improved: Safety, environmental compliance Reliability, availability, throughput, quality Maintenance planning and scheduling Wrench time Spare parts inventoryReduced: Downtime Energy consumption Maintenance costs Plant Asset Optimization

9 How is Plant Asset Optimization Achieved? Corrective Maintenance Work Management Personnel Training Data / Information Technical Documents Inventory Control Policies & Procedures Reliability Analysis PM / Pdm MaintenanceProblem Solving Plant Design ChangesDisposal / Surplus Performance Measures Capital PlanningReporting Reliability Staff/Public Safety Productivity Regulatory Compliance O&M Budget Impacts Quality TechnologyMethodologyPeople

10 Agenda Bently Nevada by the numbers The Business Challenge? What is System 1 ® Software? How is Value Delivered? Please Feel Free to Ask Questions

11 Emissions CEMs Optimization Fuel Handling System Optimization Pump monitoring Valve position Fuel quality Fuel flow Piping – Separators, Filters, etc. HRSG Efficiency Water Quality Duct Burner monitoring Cooling Towers Efficiency Water Quality Flow measurement Pump monitoring Chemical Injection System Excitation Digital Generator Protection (DGP) Inlet Foggers Optimization Flow Measurement Water quality Inlet pressure Ambient Humidity Pump monitoring Gas Turbines Efficiency Optimization Temperature Vibration Flame Sensors Transformers Cooling Systems Load Tap Changers Dissolved Fault Gases Oil Analysis Pump Monitoring Lube Oil System Pump monitoring Oil quality Oil flow Piping – Filters, etc. Steam Turbines Efficiency Temperature Case & DE Expansion Vibration Generators Vibration Temperature Hydrogen Cooling Moisture Instrument Air System Vibration Temperature Moisture Raw Water Conditioning Water Quality Flow Measurement Pump Monitoring Switchgear Operating Coil Monitoring Pneumatics & Hydraulics Gas Temp & Pressure What is System 1?

12 Actionable Information to People and Systems OPERATORS MAINTENANCEENGINEERS MANAGERS FINANCIAL DATA ERP, SAP, etc. RELIABILITY DATA PROCESS DATA DCS, Historian MAINTENANCE CMMS Interfaces MAXIMO System 1 Interfaces SYSTEMS ACTIONABLE INFORMATION MEASUREMENTS & MONITORING System 1 ® DECISION SUPPORT System 1 ® DATA ACQUISITION DIAGNOSTICS

13 Application Packages System 1 Software Platform System 1 What is System 1 TM ? Optimization and Diagnostics for Applications Turbo Mach Assets Thermo- Dynam. Perform Portable Data & On Line Periodic 2.The Platform Provides a Common Technology Base to Expand Systems…and…Pre-Engineered Application Integration! DATA Thermo- graphy Analysis Fired/ Fixed Assets Elect. Assets & Motors Lube Oil Platform 1.The Application Packages Deliver Value for Targeted Applications. Cool Bearing Hot Bearing Trendmaster & Wireless Integrated Suite of Applications on one Platform

14 System 1 Platform What is System 1? Optimization and Diagnostics for Users Coal Fired Boilers Thermo Perform- ance Critical Rotating Assets Recip. Assets BOP Assets Wind Turbine Oil & Lube Analysis Water Chem … Other Display Selectively Delivering Information to Users Internet OEM Rot Equipm Engineer 3rd Party Consultant Plant Operator Instrument Tech Reliability Engr Plant Mgmt Information Users System1 Helping to Make Better Decisions

15 What is System1 A plant set up Machine Control System Control Network Modbus Gateway or Integrator Device DCS Man Machine Interface (MMI) PROTECTION Alarm Contacts ReliabilityMaximo OPC or DDE Historian Critical Machinery Non Critical Machinery

16 Lets demonstrate System1 Questions so far? A few screen shots are shown in the following slides. Please see notes for explanations.

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23 Agenda Bently Nevada by the numbers The Business Challenge? What is System 1 ® Software? How is Value Delivered? Please Feel Free to Ask Questions

24 How is Value Delivered By providing Actionable Information (not only data) Actionable Information to People and Systems FINANCIAL DATA ERP, SAP, etc. RELIABILITY DATA PROCESS DATA DCS, Historian MAINTENANCE CMMS Interfaces System 1 Interfaces MEASUREMENTS & MONITORING OPERATORS MAINTENANCEENGINEERS MANAGERS SYSTEMS ACTIONABLE INFORMATION System 1 ® DECISION SUPPORT System 1 ® DATA ACQUISITION DIAGNOSTICS

25 Compressor Failed Asset Failure Rotor Failure Coupling Failure Driver Failure Bearing Failure Y = x1 + x2 + x3 + x4+x5 Filter Failure Failure Modes Quality Failure Installation problem Filter blocked y53 = x531 + x532 + x533 Problem Type FOD No cleaining of suction line y533 = x5331+x5332+x5333+x5334 Data set needed – Filter Delta P, Dis ch Temp,1X Vibration, Sub Synchronos Vibration Dirty Gas Symptoms 1X Vibration Filter delta P Increase Sub Synchronous Vibration Discharge Temp Increase y5 = x51 + x52 + x53 How is Value Delivered Build Rules Using Failure Mode Effect Analysis

26 A Machinery Malfunction Rule - Inlet Filter Fouling - Inputs Results Functions How is Value Delivered Embedding Knowledge in the System

27 An Action Plan Alarm Level Notification / Actions to be taken Asset Malfunction Type Date malfunction occured

28 There are 5 ways in System1 for notification - Smart Notifier - Beeper/ Text message - Event Relay Notifcation - message - MAXIMO Notification How is Value Delivered Leveraging Knowledge to the right systems or persons

29 How is Value Delivered Embedding and Leveraging Knowledge Digitizing and Using Your Knowledge Manageable Processes Define Business Need & Objective Embed Knowledge as Rules, Action Plans, and… …Communication Plans (Notification Advisories) Leverage Your Data, Processes, & People ++ Early Event Detection Early Event Detection Action Plans (Knowledge) Action Plans (Knowledge) Comm Plans (Knowledge) Comm Plans (Knowledge) RCM Actionable Information

30 How is Value Delivered Sharing Knowledge with MAXIMO and Feedback of Knowledge System1 will automatically send a work-request to MAXIMO Information about the event configured in System1

31 MAXIMO Notification Configuration Step 1 about which Assets? at what severity levels? for which categories of problems?

32 MAXIMO Notification Configuration Step 2 Following fields determined by Maxmimo User; -Reported by -Failure Class -Problem Code -Work Type

33 MAXIMO Notification Configuration Step 3 Linking Equipment in S1 with Equipment in CMMS

34 Let see how System1 integrates to Maximo Questions so far?


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