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ADVANTAGES OF USING GENUINE KIRLOSKAR SPARES FOR PUMPS BHALLA & SONS S-21 NATIONAL PLAZA, RC DUTT ROAD BARODA 390 005, INDIA PH.+91-265-2332161, 5520644.

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Presentation on theme: "ADVANTAGES OF USING GENUINE KIRLOSKAR SPARES FOR PUMPS BHALLA & SONS S-21 NATIONAL PLAZA, RC DUTT ROAD BARODA 390 005, INDIA PH.+91-265-2332161, 5520644."— Presentation transcript:

1 ADVANTAGES OF USING GENUINE KIRLOSKAR SPARES FOR PUMPS BHALLA & SONS S-21 NATIONAL PLAZA, RC DUTT ROAD BARODA , INDIA PH , FAX. : Authorized Dealers

2 2 WHY SPAREPARTS FROM US ?! 1.BECAUSE WE MANUFACTURE THE CRITICAL COMPONENTS AS PER DESIGN. 2. ENSURES OPERATION OF PUMP AS PER RECOMMENDATION.

3 3 WHY GENUINE IMPELLERS / CASINGS? IMPELLER VANE ANGLE & CASING VOLUTE SHAPE IS DESIGNED FOR OPTIMUM EFFICIENCY & NPSHR REQUIREMENT. ANY CHANGE IN THE VANE ANGLE/VOLUTE SHAPE WILL AFFECT THE PERFORMANCE. DUE TO LOWER EFFICIENCY, PUMP SHALL CONSUME MORE POWER. LOWER EFFICIENCY IN PUMP RESULTS IN MORE POWER INPUT TO THE MOTOR, AND HIGHER CURRENT RESULTS IN HIGHER RATING COMPONENT IN CONTROL PANEL.

4 4 WHY GENUINE IMPELLERS / CASINGS? METALLURGY LETS TAKE AN EXAMPLE FOR LT BRONZE (GUN METAL) CHEMICAL COMPOSITION COPPER % Rs. 115 / KG LEAD --- 5% Rs. 39 / KG TIN --- 5% Rs. 352 / KG ZINC --- 5% Rs. 74 / KG BY REDUCING COPPER CONTENT AND INCREASING CONTENT OF CHEAPER METALS LIKE ZINC AND LEAD, LOWER COMPONENT COST ARE OFFERED BY UNAUTHORISED SUPPLIERS. THIS WILL DRASTICALLY REDUCE THE COMPONENT LIFE.

5 5 EACH IMPELLER & CASING AT OUR FACTORY UNDERGO FOLLOWING TESTS 1. PRESSURE TESTING OF CASING ALL CASINGS ARE TESTED AT A TEST PRESSURE OF 1.5 TIMES THE SHUT OFF PRESSURE 2. TESTS ON IMPELLER DYE PENETRATION TEST THAT REVEALS THE HIDDEN CRACKS, BLOW HOLES, PIN HOLES, ETC. WHICH OTHERWISE CAN GO UNDETECTED. DYNAMIC BALANCING, WITHOUT WHICH UNBALANCED MASS OF ROTATING ELEMENT WILL CAUSE VIBRATIONS RESULTING IN PREMATURE FAILURE OF EQUIPMENT. WHY SPAREPARTS FROM US?

6 6 NPSH HIGH NPSH REQUIREMENT LEADS TO STARVATION OF SUCTION IN THE IMPELLER. THIS LEADS TO PITTING, NOISE, AND VIBRATION AND ULTIMATELY DAMAGES THE IMPELLER / CASING. INCORRECT VOLUTE CASINGS RESULT IN HIGH OUTLET VELOCITY OF THE LIQUID LEADING TO HIGHER FRICTION LOSSES. WHY SPAREPARTS FROM US? RESULT: REDUCED LIFE OF EQUIPMENT AND MORE DOWN TIME.

7 7 1.METALLURGY SOURCING FROM REPUTED SUPPLIERS ENSURES CORRECT GRADE AND VIRGIN MATERIAL, GOOD TORSIONAL & TENSILE STRENGTH. PUMP SHAFTS 2.DIMENSION: DIMENSIONAL CONSISTENCY & TOLERANCE IS ENSURED BECAUSE OF THE USE OF STATE OF ART MACHINERY. 3.TESTING ULTRASONIC AND MAGNETIC PARTICLE TESTS TO DETECT FLAWS IN THE RAW MATERIAL BEFORE PROCESS, AND DYE PENETRATION TEST ON MACHINED SURFACES.

8 SLEEVES/WEAR RINGS WHY SPAREPARTS FROM US? THESE PLAY VITAL ROLE IN THE PERFORMANCE OF THE PUMP IF THE CLEARANCES ARE NOT MAINTAINED AS PER DESIGN REQUIRMENTS, EFFICENCIES CAN BE AFFECTED DRASTICALLY OR MAY RESULT TO THRUST BALANCE PROBLEMS. IF THE HARDNESS DIFFERENCE BETWEEN THE TWO RUBBING FACES ARE NOT MAINTAINED, THEN GALLING MAY TAKE PLACE LEADING TO JAMMING OF PUMP.

9 9 WHY SPARE PARTS FROM US? ENERGY SAVINGS & EFFICIENCY LETS TAKE AN EXAMPLE PUMP MODEL: UP 150/30 DISCHARGE = 250 CUM/HRHEAD = 30 M EFFICIENCY = 81%BHP = HP MOTOR RATING = 50 HP CONSIDERING AN EFFICIENCY DROP OF 10 POINTS BY USING NON GENUINE SPARES. C = DIFFERENCE IN PUMP EFFICIENCY x P x Z x S x PUMP EFFICIENCY (USING SPURIOUS SPARES) WHERE, C = COST OF POWER EXPENDED P = POWER INPUT IN HP (34.25 HP) Z = RUNNING HOURS OF PUMP PER YEAR (SAY 7300 per year) S = ELECTRICITY TARIFF (SAY Rs.5 UNIT)

10 10 WHY SPAREPARTS FROM US? COST OF POWER EXPENDED = 10 * * 7300 * 3 * = Rs. 25,883 PER YEAR 71 ENERGY SAVINGS & EFFICIENCY THE ABOVE AMOUNT IS YOUR SAVING IN USING OUR GENUINE SPARES

11 11 PUMP HISTORY CARD IS MAINTAINED FOR ALL PUMPS SUPPLIED FROM OUR FACTORY. THIS ENSURES PERFECT FITMENT OF SPARE PARTS ESPECIALLY IN CASES WHERE PUMPS HAVE BEEN MANUFACTURED WITH SPECIFIC DESIGN CONSIDERATIONS LIKE SHUTOFF HEAD, RANGE OF OPERATION, OVERLOAD CHARACTERISTICS ETC., PUMP HISTORY CARD WHY SPAREPARTS FROM US?

12 12 FOR BETTER LIFE & TROUBLE FREE SERVICE OF PUMP STOP B UYING SPARES FROM UNAUTHORISED SUPPLIERS & INSIST FOR SPARES FROM US. TO BE SURE OF THAT YOU GET RIGHT SPARES AND ARE NOT BUYING SPURIOUS SPARES IN THE NAME OF KIRLOSKAR SPARES, PLEASE CHECK WHETHER :- KIRLOSKAR HOLOGRAM IS PASTED ON EACH SPARE PART (HOLOGRAM COLOUR WILL CHANGE IF SOMEBODY TRIES TO CHANGE IT). INSIST ON KBL MATERIAL SPECIFICATION CERTIFICATE SEE INTERNAL SURFACE FINIISH OF HYDRAULIC COMPONENT INSIST FOR DYNAMIC BALANCING CERTIFICATE IN CASE OF IMPELLER. INSIST FOR VALID DEALERSHIP CERTIFICATE FROM YOUR SUPPLIER

13 ANNUAL MAINTENANCE CONTRACTS WE UNDERTAKE ANNUAL MAINTENANCE CONTRACT FOR ALL PUMPING EQUIPMENTS TRAINING AT KIRLOSKARVADI KIRLOSKAR BROTHERS LIMITED OFFERS ROUND THE YEAR TRAINING PROGRAMME FOR ENGINEERS AND MAINTENANCE STAFF. THE TRAINING IS HELD AT KIRLOSKARVADI. SHOULD YOU DESIRE TO DEPUTE SOMEONE, PLEASE CALL ON US. WE ALSO UNDERTAKE SPECIFIC TRAINING PROGRAMMES COVERING ERECTION,COMMISSIONING,PREVENTIVE MAINTENANCE AND OPERATIONS.


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