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Vision We are committed to becoming the first choice manufacturer of reciprocating compressors. Throughout a worldwide network we provide all products.

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Presentation on theme: "Vision We are committed to becoming the first choice manufacturer of reciprocating compressors. Throughout a worldwide network we provide all products."— Presentation transcript:

1 Burckhardt Compression Reciprocating compressors for Refineries and Petrochemical Industry

2 Vision We are committed to becoming the first choice manufacturer of reciprocating compressors. Throughout a worldwide network we provide all products and services required during a reciprocating compressor's life cycle. 1.1_Company General Presentation April 2013

3 Piston Compressor (Crosshead Design)
1.1_Company General Presentation April 2013

4 Burckhardt Compression – Reciprocating Compressor Technology Leader
Only manufacturer that offers a complete compressor range of Process Gas Compressors According to API618 Laby® Compressors With labyrinth sealing Laby®-GI Compressors Fully balanced Hyper Compressors For pressures up to 3’500 bar Transfer of know-how and experience from other applications e.g. Foundation fixation technology applicable from Hyper Comressors and large Process Gas Compressors  Overall know-how in all disciplines  Optimum support in all project phases  Expertise for comprehensive support General MHe June 2012

5 Burckhardt Compression Business Areas
Turnover 2011: CHF 329 Mio. Compressor Systems Components, Services & Support 63% 37% 1.1_Company General Presentation April 2013

6 Compressor Systems – Product Lines
Process Gas API 618 Laby® Hyper Labyrinth sealing Extreme pressure up to 3500 bar Ring-type sealing The best solution for each application 1.1_Company General Presentation April 2013

7 Product and Market Strategy
Products Markets Compressor Systems Components, Services & Support Laby® Process Gas API 618 Hyper Components Services Upstream Oil & Gas Gas Transport and Storage Refinery Petrochemical/ Chemical Industry Industrial Gas 1.1_Company General Presentation April 2013

8 Burckhardt Compression Market Segments
Upstream Oil & Gas Gas transport and storage Refinery Petrochemical / Chemical industry Industrial gases 1.1_Company General Presentation April 2013

9 Refinery Hydrodesulfurization (HDS) Hydrocracking
Fluid catalytic cracking Reforming Vent gas recovery General MHe June 2012

10 Overview Range BE_01 BA_01 BC_01
Vergleich von Stangenlast BA_01, BE_01, ca. 3x höher Vergleich der Dimension BA_01 BC_01 Refinery General MHe June 2012

11 Process Gas Compressor Type 6B5XC2.69 5-stages, Non-lubricated
Customer: OXEA Gas H2 mix Suction volume 6’962 m3/h Suction temperature 38 °C Suction pressure 1.3 bar a Discharge pressure 67.3 bar a Shaft power 2’732 kW Speed 424 rpm 2_3_Process_Gas_Compressors August 2011

12 Process Gas Compressor Type 6B3A-2.32_1
Customer: Repsol Petroleo 3-stage, Lubricated, recycle and make-up gas  24’000 hrs. without maintenance Gas H2 mix Suction volume 1’390 m3/h Suction temperature 40 °C Suction pressure bar a Discharge pressure bar a Shaft power 3’210 kW Speed 297 rpm 2_3_Process_Gas_Compressors August 2011

13 Petrochemical / Chemical Industry
LLDPE, LDPE, PP and many more General MHe June 2012

14 LDPE Plant Flow Sheet Pressure up to 3’100 bar ! Hyper Fresh ethylene
Booster Fresh ethylene Suction vessel Storage / Degassing Hyper Reactor Intercoolers Aftercooler High pressure separator Low pressure Extruder 1ststage 2ndstage Primary Kick-valve Pressure up to 3’100 bar !

15 Process Gas Compressor Type 6B6A-1.100_1 6-stage, Lubricated
Customer: China Petrochemical for LDPE plant Sinopec, Maoming / China Gas C2H4 mix Suction volume 10'402 m3/h Suction temperature 45 °C Suction pressure 1.40 bar a Discharge pressure bar a Shaft power 5'040 kW Speed 429 rpm LDPE Plant Sinopec 2 years operation without changing piston and guide rings 2_3_Process_Gas_Compressors August 2011

16 Hyper Compressor K10 for LDPE
Customer: Technimont-Salzgitter for BASELL, Aubette, France Gas C2H4 Capacity 116’000 kg/h Suction temperature °C Suction pressure bar a Discharge pressure ’100 bar a Shaft power ’900 kW Speed 200 rpm Comonomer EV General MHe June 2012

17 Hyper Compressors – Lowest Life Cycle Costs
Lowest initial costs Minimum numbers of cylinders compared to competitive products Lowest operating costs Low consumption of energy, lube oil Best performance Lowest maintenance costs Lowest speed  200 rpm Large bearings, low load  Lowest life cycle costs  Short return on investment 2.3 Hyper Compressors August 2011

18 Laby® Compressor for PE / PP Process
Basell Spheripol PP Spherilene LLDPE Catalloy PP, LLDPE HDPE HDPE Borealis PP, LLDPE Ineos PP, HDPE, LLDPE Mitsui PP Sumitomo PP Scientific EO/EG Sinopec (SEI) PP, LLDPE Novolene PP DOW,Univation PP, LLDPE, EO/EG Others General MHe June 2012

19 Pollution in a Polyolefine Plant Valves cleaned in one of our Valve Service Station
Compressor valve after several thousand hours operating in a polypropylene plant The same valve after reconditioning in one of BCA Valve Service Stations Petrochemical general 2012

20 Labyrinth-Piston unique design
Piston nut Upper piston crown Piston skirt Lower piston crown Piston rod Petrochemical general 2012

21 Compressor Solution For Gas Transport and Storage
LNG LPG Cryogenic hydrocarbon gases Upstream General MHe June 2012

22 Highest Reliability for the Laby®
Equipment MTBF (years) Mean Time between Failures (MTBF) The Laby® is best in class! Equipment MTBF (years) 1 Centrifugal compressors (clean services) 8.2 2 Centrifugal compressors (fouling services) 5.6 3 Screw compressors, liquid injected 6.2 4 Srew compressors, dry type, clean gas 4.0 5 Axial compressors 8.0 6 Reciprocating compressors, labyrinth-piston type 7.8 7 Reciprocating compressors, lubricated type 4.1 8 Reciprocating compressors, contacting piston, non-lubricated 2.8 …and is comparable to centrifugal compressors Source: „Looking for RDFA databases? Consider failure statistics“ by H.P. Bloch, HYDROCARBON PROCESSING / Jan 2002 Petrochemical general 2012

23 CSS (Components Service Support) Products – The Full Range for All Reciprocating Compressors
Valve service Spare parts logistics Field service Technical support Component repair Engineering services Revamps Training Monitoring and diagnostics Petrochemical general 2012

24 Burckhardt Compression Manufacturing Locations
Winterthur, Switzerland Number of employees: 472 Workshop area: 33'200 m2 Pune, India Number of employees: 238 Workshop area: 6'000 m2 Shanghai, China Number of employees: 57 Workshop area: 3'000 m2 1.1_Company General Presentation April 2013

25 Milestones of Burckhardt Compression's History
1834 Sulzer Brothers Ltd. established in Winterthur 1844 Engineering Works Burckhardt established in Basel 1878 Compressors and vacuum pumps enter the product range 1883 First compressor sale 1920 Start of development of ammonia synthesis compressors up to 1'000 bar 1935 First labyrinth piston compressor (Laby®) 1952 First hyper for LDPE production at 1'500 bar 1969 Acquisition of Engineering Works Burckhardt by Sulzer AG 1971 First Laby® for LNG boil-off at minus 160°C 1982 First Laby® for LLDPE and PP 2000 Consolidation of all business activities in Winterthur 2002 Burckhardt Compression becomes independent through a MBO 2006 IPO of Burckhardt Compression at SIX 2007 World's most powerful single frame Hyper compressor with 27'500 kW delivered 1.1_Company General Presentation April 2013

26 What You Can Expect from Burckhardt Compression as a Partner
Reliability and quality Continuity and innovation Know-how and experience Technology for best life cycle costs Worldwide sales and service network One of the leading reciprocating compressor manufacturer 1.1_Company General Presentation April 2013

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