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Knorr-Bremse Group Conferintele Club Feroviar 10.04.2014 Prezentare Adrian Puscasu.

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Presentation on theme: "Knorr-Bremse Group Conferintele Club Feroviar 10.04.2014 Prezentare Adrian Puscasu."— Presentation transcript:

1 Knorr-Bremse Group Conferintele Club Feroviar Prezentare Adrian Puscasu

2 Knorr-Bremse Group 2 Knorr-Bremse OPK Its all in there! Efficient maintenance and overhaul is important for maintaining the economic viability of rail vehicles – which means that quality of service and a reliable supply of original parts are crucial. OPK benefits Reduction of procurement costs Reduction of overhaul costs Higher process safety (poka-yoke-effect) Knorr-Bremse Original Parts Kits are a well- designed contribution towards optimizing processes. Knorr-Bremse Original Parts Kits

3 Knorr-Bremse Group 3 OPK Customers

4 Knorr-Bremse Group 4 Knorr-Bremse Original Parts Kits Its all in there! Efficient maintenance and overhaul work is important for maintaining the economic viability of rail vehicles – which means that quality of service and a reliable supply of original parts are crucial. Knorr-Bremse Original Parts Kits are a well-designed contribution towards optimizing processes.

5 Knorr-Bremse Group 5 Original Parts Kits The Way to improve your Overhaul Process Notes Source: Why does Knorr- Bremse work with Original Parts Kits? Knorr-Bremse Kits are a sophisticated step to optimize our customers service process using original parts from Knorr-Bremse. What are Original Parts Kits? Kits for overhaul of Knorr-Bremse units (no assembly kits, no repair kits) What is part of a Original Parts Kit? All parts which are needed for overhaul of a unit (all parts with VZK A and B and low value parts with VZK C)

6 Knorr-Bremse Group 6 What is new? One kit part number linked to one component overhaul All parts for the complete overhaul contained in only one kit Content arranged in kit according to the assembly groups of the component

7 Knorr-Bremse Group 7 What is new? Clearly arranged standard layout Clearly arranged cartons instead of plastic package in package Parts are easy to identify Easily stackable Good protection of packaged goods

8 Knorr-Bremse Group 8 By using Original Parts Kits you can… By cutting your costs By reducing your failure potentials By reducing your logistic complexity … raise your efficiency… raise your profitability… raise your quality more efficient more economical safer better

9 Knorr-Bremse Group 9 Reduce your costs by using Original Parts Kits Reduction of procurement costs Combine all required parts for your overhaul in one part number Bundle your spare part demand at one supplier (one stop shopping) Simplify your procurement process Reduction of overhaul costs Simplify your preparatory work by reducing your picking processes Simplified work process using clearly arranged original parts kits packaging To exchange parts can be more efficient than testing Reduced consequential costs More safety in your overhaul work (poka-yoke-effect) Secured state of the art quality standards in your overhaul Reduction of procurement costs Reduction of overhaul costs Reduced consequential costs

10 Knorr-Bremse Group 10 Original parts kits: Product, features, and benefits 1. Service Packaging process of all single components at Knorr- Bremse in one box Simplified work preparation at our customer Simplified logistic process at our customer 2. Safety Secure overhaul quality using original parts Minimize failures in your overhaul (poka-yoke-effect) 3. Original parts and packaging All single components according to overhaul directions of the device Including standard DIN parts

11 Knorr-Bremse Group 11 Original parts kits: Product, features, and benefits Features Original parts complete for overhaul in one package Clearly arranged in a carton packaging All single components easy to remove from package General layout drawing printed in lid Customer benefits Easier ordering process Reduction of logistic costs Cost reduction in work preparation and in overhaul Increased overhaul quality

12 Knorr-Bremse Group 12 Cost Reduction in Procurement Process of Spare Parts orderingdelivery / warehousingusage Demand Dispo techn. + logistical clarification Order entry Order Management, Tracing, monitoring Outgoing/ incoming inspections Ware- housing Invoicing + clarification Withdrawal/ work preparation Overhaul Picking + Transport Saving potential Saving potential in one procurement process*: 57,- 118,- 35,- * Calculation base: Procurement of 15 parts for overhaul as single component orders or as one kit order 210,- Simplification and savings potential

13 Knorr-Bremse Group 13 Cost saving potential in customer procurement process Cost saving potential w/o kitw/ kit Δ 1.22,501,5021,00 2a.30,002,0028,00 2b.-20,00-20, ,001,0014,00 415,001,0014,00 Σ 82,5025,5057,00 Cost saving potential w/o kitw/ kit Δ 1.30,0010,0020, ,205,8882, ,008,0016,00 Σ 142,2023,88118,32 Ordering costs 1. Scheduling (p. pc.) 1,50 2a. Technical/logistics (p. pc.) 2,00 2b. Clarification kit20,00 3. Ordering 1,00 4. Monitoring of dates 1,00 Basis: Kit consisting of 15 single components Delivery/storage costs 1. Transportation costs (p. deliv.) 10,00 2. Goods receiving, inspection, warehousing (p. pc.) 5,88 3. Invoice check (p. deliv.) 8,00 Cost saving potential w/o kitW/ kit Δ 1.30,002,0028,00 2.7,500,507,00 Σ 37,502,5035,00 Usage costs 1. Stock withdrawal (p. pc.)2,00 2. Work preparation and picking (p. pc.) 0,50 Overall cost saving: 210,32 orderingdelivery / warehousingusage Demand Dispo techn. + logistical clarification Order entry Order Management, Tracing, monitoring Outgoing/ incoming inspections Ware- housing Invoicing + clarification Withdrawal/ work preparation Overhaul Picking + Transport Saving potential

14 Knorr-Bremse Group 14 The whole is more than the sum of its parts. (Aristoteles) Original Parts Kits

15 Knorr-Bremse Group Thank you very much for your attention Knorr-Bremse S.R.L. Mr Adrian Puscasu Sos. Vitan-Barzesti nr. 9A, Secotr 4 Bucuresti, Romania Mobile:


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