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CR30-X Service Training.

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Presentation on theme: "CR30-X Service Training."— Presentation transcript:

1 CR30-X Service Training

2 Safety: Working with the Digitizer (1)
Safety Notes: General Classification Death or heavy injuries Serious injuries, damage Light injuries, damage

3 Safety: Working with the Digitizer (2)
Safety Directions are divided in "Generic Safety Directions" (Chapter 0) and product specific safety directions (Chapter 3.1) The following charts list the product specific safety directions which are important for this training.

4 Safety: Working with the Digitizer (3)

5 Safety: Working with the Digitizer (4)

6 Safety: Working with the Digitizer (5)

7 System Overview: CR 30-X System

8 System Overview: CR30-X System (2)
PMI Board (hotoultiplier nterface) PM I FireWire Interface NXApplication Software TWAIN Interface FireWire Cable FireWire ASAP Interface Package* *ASAP = Agfa Scanner Access Package 517502ca.cdr NX Workstation Digitizer

9 CR 30-X System: Options and Accessories
Options (main components) Printer (Drystar 5302) Auto QC² Package Additional Cassettes with Image Plates Accessories Table with wheels UPS Wall fixation Kit CR Inroom X-Ray Shielding

10 CR 30-X: Market Position CR entry level for the price sensitive customer Target groups: Small imaging centers Private radiologists

11 Workflow (1)

12 Workflow (2) Animation from NX WBT:
“Basic knowledge / System Overview”

13 Dealer Contact Partner

14 Service KPI's CR30-X MTTI (Mean Time To Install) = 0.33 h / one person
MTTM (Mean Time To Maintain) = 1.5 hours incl. Quality check MTBM (Mean Time Between Maintenance) = 1 year MCBM (Mean Cycles Between Maintenance) ≥ cycles MTTR (Mean Time To Repair, includes MFDT) < 1.5 h Service support time, parts availability = End of production + 7 years MTTT (Mean Time to Train) – technical training = 2 d IBT / 1 d WBT

15 Service Strategy Service Target Groups: Agfa FSEs
3rd party and dealer service engineers One day Installation Concept: Staging as far as possible Basic exam tree in English with CR30-X and Drystar 5302 Further adjustments via professional service (Agfa Application specialist) Repair: Replacements mainly on module level (where useful) No adjustments after replacements (3 exceptions)

16 Documentation Additional documents: NX Service Manual
CR30-X and NX User Manuals

17 Digitizer Introduction
Technical Data Controls and Connections IP run: Overview IP run: The major steps Scan Principle Stall Detection Hardware Modules Electronis and SW Modules Boot-up Service Software Cassettes and IPs

18 Digitizer Introduction: Technical Data
Input Voltage: V 50/60 Hz Pmax: W Bootp-Up Time: 60 sec. Weight: 98 kg Scan Resolution: 100 μm More technical data: See Technical Documentation chapter 11, Installation Planning

19 Digitizer Introduction: Controls and Connections

20 Digitizer Introduction: IP Run: Overview

21 Digitizer Introduction: The major IP run steps
User inserts cassette. Cassette edge sensor detects cassette Fixer stepper motor clamps cassette Chip reader reads IP data

22 Digitizer Introduction: The major IP run steps
4 Locking Motor unlocks cassette shutter (attention: cassette is shown with cover on top side. Actually tube side is on top)

23 Digitizer Introduction: The major IP run steps
5 Cassette opener motor drives hooks upwards to open cassette shutter.

24 Digitizer Introduction: The major IP run steps
6 Drawer motor drives drawer unit backwards

25 Digitizer Introduction: The 12 major IP run steps
7 Drawer Unit draws tray with IP out of cassette

26 Digitizer Introduction: The 12 major IP run steps
8 Roller clamping motor drives lower rollers of transport unit upwards while roller motor starts turning the upper rollers

27 Digitizer Introduction: The major IP run steps
9 Roller Motor drives IP towards stop at slow scan unit

28 Digitizer Introduction: The major IP run steps
10 Roller clamping motor releases IP while lift motor drives down upper scan roller

29 Digitizer Introduction: The major IP run steps
11 Slow scan motor drives lower rollers while lift motor opens upper front rollers and closes upper rear rollers

30 Digitizer Introduction: The major IP run steps
12 When the IP is completey scanned, the slow scan motor changes direction

31 Digitizer Introduction: The major IP run steps
IP run back to cassette is similar to IP run forward Main difference: IP erasure

32 Digitizer Introduction: The major IP run steps
Animation from WBT CR30-X “Functional description / IP cycle”

33 Digitizer Introduction: Scan Principle (1)
Laser Diode: - Power max = 45 mW Polygon: - 6 facets - Ball bearings - Run-up period approx. 5 sec. - Follow-up period approx. 10 min. Calibration Board - BOL / EOL Sensor 18 diodes for geometric correction 2 diodes (BOL and EOL)

34 Digitizer Introduction: Scan Principle (2)
Data path from exposure to 16 bit raw image data Digitizer sends raw 16 bit image data to NX. Shading Calibration curve is applied on NX!

35 Digitizer Introduction: Scan Principle (3)

36 Digitizer Introduction: Scan Principle (4)
Geometric Correction: To correct irregularities in the optical path, the digitizer measures at each boot-up the timings of the laser beam between pin diode 1 and 2, 2 and 3 and so on. As a result a kind of "calibration curve" is created, which corrects possible distortions. Jitter Correction: To correct irregularities in the polygon run, the digitizer measures the timings between the BOL and EOL signal during each scan. Certain irregularities, which may be caused by external vibrations or the polygon ball bearings are smoothed by calculating mean values of several scan lines.

37 Digitizer Introduction: Scan Principle (5)
Synchronization of Polygon, Begin of Scan, Begin of Line and AD Window : When an IP is inserted the polygon starts up. The BOL/EOL sensors measure the position of the polygon mirrors (they even detect each single facet). When the IP arrives for scanning, the sensors of the calibration board detect the IP edge and generate the begin of scan signal (BOS). The begin of line signal (BOL) triggers a timer for switching on the laser beam and the AD window. The length of the AD window and "Laser On" depends on the image plate size.

38 Digitizer Introduction: Stall Detection (1)
Stall detection (= load detection) Motor stall (home/end position) detection without the use of additional sensors Made by evaluation of stepper motor control curve on the motor controller chip Advantage (compared to home/end position detection via light sensors): Monitoring of motor run not only in home and end position, but also between home and end position (except acceleration / deceleration time) Less sensors (costs, reliability) and cabling (costs).

39 Digitizer Introduction: Stall Detection (2)

40 Digitizer Introduction: Stall Detection (2)
Animation from WBT CR30-X “Functional description / Stall detection”

41 Digitizer Introduction: Hardware Modules (1)
Cassette Unit

42 Digitizer Introduction: Hardware Modules (2)
Locking Unit (Part of Cassette Unit)

43 Digitizer Introduction: Hardware Modules (3)
Transport Unit Transport Unit with front rollers removed

44 Digitizer Introduction: Hardware Modules (4)
Erasure Unit Bottom Top

45 Digitizer Introduction: Hardware Modules (5)
Optic Module opened closed

46 Digitizer Introduction: Hardware Modules (6)
Slow Scan Module Top Rear

47 Digitizer Introduction: Hardware Modules (7)
PMT with Light Collector

48 Digitizer Introduction: Hardware Modules (8)
Functions of the Blue LED in the Light Collector  Signal correction before scan: AUTOZERO With laser and blue LED switched off, the system measures the output of the PMT. This value is the AUTOZERO value. Parameters: Noise of the PMT electronics; Remaining light  Error message if AUTOZERO value exceeds certain limit (e.g. covers opened)  Signal corrections during scan: AUTOCAL During laser blank time, till the next facet scans a line, the blue LED is switched on to measure the sensitivity of the PMT. By combining the measured values of several lines the sensitivity is automatically adjusted (High Tension at PMT) Blue LED

49 Digitizer Introduction: Hardware Modules (9)
Animation from WBT CR30-X „Assembly Overview“

50 Digitizer Introduction: Electronics and SW Modules

51 Digitizer Introduction: Bootup
Boot-up takes approx. 60 sec. During bootup the digitizer status is only displayed at the processing station if an error occurs Link to detailed boot-up procedure (see also printed version in Technical Documentation chapter 2; Bootup)

52 Digitizer Introduction: Service Software (1)

53 Digitizer Introduction: Service Software (2)
CR30-X Service Client runs on processing station (part of ASAP) Started via: Start => All Programs => Agfa CR30-X => Service Client Can also be installed on service PC to view e.g. explanation of error code or evaluate Infocounter offline

54 Digitizer Introduction: Cassettes and IPs
CR MD4.0T General Cassette (similar cassette used for DX-S) CR MD4.0 Image plate (flexible; also used in CR 75.0 etc.) Tray and Image Plate belong together (= one spare part) Formats: 15 x 30 cm; 18 x 24 cm; 24 x 30 cm; 35 x 43 cm

55 Installation Planning
* space for cables and airflow ** Space for cleaning

56 Installation (1) Installation Prerequisites:
1.Check installation site prerequisites 2.Unpack digitizer (forwarder!) 3.Put digitizer on provided table (forwarder!) 4.Check shipment completeness 5.Prepare required tools 6.Install UPS (Option) 7.Connect the cables Installation 8. Switch digitizer on 9. Load default configuration file on NX Completion of installation 10. Clean image plates 11. Check technical image quality of the digitizer 12. Test the optional UPS 13. Fill in Site Data in CR30-X Service Client 14. Run hand-over test 15. Hand-over the system to the Clinical Application Specialist 16. Fill in "Site and System Data" and "Installation Report" form

57 Installation (2) Settings of CR30-X in the configuration screen “Device configuration” of “NX service and configuration tool”

58 Troubleshooting

59 Repair Calibration & Adjustments Spare Parts E-Labels
SW Update/Upgrade

60 Repair: Calibrations and Adjustments
To be done in case .... Shading calibration After replacement of the PMT with light collector After replacement of the optic module Whenever the PMT or light collector have been removed (e.g. for replacing the slow scan module) Details see chapter 3.6, Technical Documentation

61 Repair: Spare Parts Alltogether 34 Spare Parts (Status 07/2006)
Recommended spare part: "Small parts Kit, CM+XYZ" Repairable parts (to be sent back): Optic module Slow scan unit Cassette opener unit (with IP handling board)

62 Repair: E-Labels (1) Following PCBs are equipped with E-Lables:
PMT PMI Board Slow Scan Board IP Handling Board Optic Module PCB E-Label contains module specific data

63 Repair: E-Labels (2) Two exchange scenarios: Examples:
1. Spare part (e.g. Slow scan board) is part of a larger module and requires module specific data: E-Label on Board gets SN 9999 in production This is the trigger for the processing station to copy the module specific data to the E-Label of the board.

64 Repair: E-Labels (3) Two exchange scenarios: Examples:
2. Spare part is an adjusted module (e.g. slow scan unit) which has its own module specific data: E-Label on Board gets SN 2345 in production (2345 is just an example) This the trigger for the processing station to copy the module specific data from the E-Label to the processing station for backup reasons

65 Repair: E-Labels (4) Consequence of the two exchange scenarios:
Following kinds of exchange are not allowed: Do not use a "Slow scan board" or "IP handling board" from another digitizer. Do not use a "Slow scan board" which is originally part of a spare "Slow scan module" to exchange the "Slow Scan board" only. Do not use an "IP handling board" which is part of a "Cassette fixation unit" to replace the "IP handling board" only.

66 Repair: Software Update/Upgrade

67 Maintenance Each 12.000 cycles / once a year
Indicated via message at processing station (can be de-activated: CR30-X Service Client  Maintenance Indicator) No preventive replacements ! Main Tasks Get digitizer status (Infocounter evaluation) Clean digitizer inside Check and clean image plates Check Image quality

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