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Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent.

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Presentation on theme: "Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent."— Presentation transcript:

1 Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent chip removal. Silent and Smooth, providing a better working environment. 2014/6/11

2 Innovative Design Vibration is one of the most difficult problems to deal with in the machining field. It causes noise and rough surfaces up to 100 μm tolerances. Resonance happens when the tool holder is longer than 5 times the diameter. So how to keep the strength and rigidness of the holder with out creating more vibration is the point. A solid carbide holder or heavy metal holder can solve part of the problem, but they are too heavy and expensive. Thanks to new material technology; we have a brand new concept for the innovative anti-vibration tool holder. 2014/6/12

3 Advantages Steel bar body cover on special material damper boring, offset resonance, no more vibration. Light weight, good counterbalance. Internal coolant design becomes possible, gets better chip removal. Can use ISO positive insert, better performance than negative insert. 2014/6/13

4 Modular Design Holder + Adapter + Cartridge Modular design is more economic and reduces tool stock. It offers more selections for machining demand. Tool holder diameters include 32mm / 40mm/ 50mm / 60mm / 80mm / 100mm / 120mm / 150mm/ 160mm / 180mm / 200mm/ 250mm/280mm/300mm/320mm, holder length from 3 times to max times of diameter. Holder length D multiply X+ clamping length = total length Example: A A - with internal coolant 005- multiply holder diameter 100mm 200-clamping length 200mm 2014/6/14

5 Modular design More Economic Each holder has several different adapters and cartridges for selection. According to machining demand users can make their own choice and save stock cost. 2014/6/15

6 Anti Vibration – Better performance More economic Strict quality control for each holder Single side cutting depth 1.5mm 2014/6/16

7 Tool holder specifications Q1 2014/6/17 Holder code Holder diameter Effective length Clamping length Cartridge code A A32…Q1 A A32…Q1 A A32…Q1 A A32…Q1 Holder code Holder diameter Effective length Clamping length Cartridge code A A40…Q1 A A40…Q1 A A40…Q1 A A40…Q1

8 Tool holder specifications Q1 2014/6/18 Holder code Holder diameter Effective length Clamping length Cartridge code A A50….Q1 A A50….Q1 A A50….Q1 A A50….Q1 Holder code Holder diameter Effective length Clamping length Cartridge code A A50….Q1 A A50….Q1 A A50….Q1 A A50….Q1

9 Cartridge specifications Q1 2014/6/19 CartridgeInsertSpare PartsD min ShimBushScrewKey A32-SCLCR-12-Q1CCGT1204 US1221GBS1221SS1221T15 A40-SCLCR-12-Q1CCGT1204 A50-SCLCR-12-Q1CCGT1204 A60-SCLCR-12-Q1CCGT1204 CartridgeInsertSpare PartsD min ShimBushScrewKey A32-STFCR-16-Q1TCGT1604 US5511GBS1111SS1221T15 A40-STFCR-16-Q1TCGT1604 A50-STFCR-16-Q1TCGT1604 A60-STFCR-16-Q1TCGT1604

10 Cartridge specifications Q1 2014/6/110 CartridgeInsertSpare PartsD min ShimBushScrewKey A32-SDXCR-11-Q1DCGT11T3 A40-SDXCR-11-Q1DCGT11T3 US2311GBS1111SS1111T15 A50-SDXCR-11-Q1DCGT11T3 A60-SDXCR-11-Q1DCGT11T3 CartridgeInsertSpare PartsD min ScrewKey A32-618R-Q1618 SS1221T15 A40-618R-Q1618 A50-618R-Q1618 A60-618R-Q1618

11 Tool holder specifications Q2 2014/6/111 Holder code Holder diameter Effective length Clamping length Cartridge code A A80…..Q2 A A80…..Q2 A A80…..Q2 A A80…..Q2 Holder code Holder diameter Effective length Clamping length Cartridge code A A80…..Q2 A A80…..Q2 A A80…..Q2 A A80…..Q2

12 Tool holder specifications Q2 2014/6/112 Holder code Holder diameter Effective length Clamping length Cartridge code A A280….Q2 A A280….Q2 A A280….Q2 A A280….Q2 Holder code Holder diameter Effective length Clamping length Cartridge code A A280….Q2 A A280….Q2 A A280….Q2 A A280….Q2

13 Cartridge specifications Q2 2014/6/113 CartridgeInsertSpare PartsD min A80-SCLCR-12-Q2CCGT1204 ShimBushScrewKey US1221GBS1221SS1221T15 CartridgeInsertSpare PartsD min A80-STFCR-16-Q2TCGT1604 ShimBushScrewKey US5511GBS1111SS1221T15

14 Cartridge specifications Q2 2014/6/114 CartridgeInsertSpare PartsD min A80-SDXCR-11-Q2DCGT11T3 ShimBushScrewKey US2311GBS1111SS1111T15 CartridgeInsertSpare PartsD min A80-618R-Q2618 ShimBushScrewKey SS1221T15

15 Tool holder specifications Q3 2014/6/115 Holder code Holder diameter Effective length Clamping length Cartridge code A A160….Q3 A A160….Q3 A A160….Q3 A A160….Q3 Holder code Holder diameter Effective length Clamping length Cartridge code A A160….Q3 A A160….Q3 A A160….Q3 A A160….Q3

16 Tool holder specifications Q3 2014/6/116 Holder code Holder diameter Effective length Clamping length Cartridge code A A160….Q3 A A160….Q3 A A160….Q3 A A160….Q3 Holder code Holder diameter Effective length Clamping length Cartridge code A A160….Q3 A A160….Q3 A A160….Q3 A A160….Q3

17 Cartridge specifications Q3 2014/6/117 CartridgeInsertSpare PartsD min A160-SCLCR-12-Q3CCGT1204 ShimBushScrewKey US1221GBS1221SS1221T15 CartridgeInsertSpare PartsD min A160-STFCR-16-Q3TCGT1604 ShimBushScrewKey US5511GBS1111SS1221T15

18 : Q3 2014/6/118 CartridgeInsertSpare PartsD min A160-SDXCR-11-Q3DCGT11T3 ShimBushScrewKey US2311GBS1111SS1111T15 CartridgeInsertSpare PartsD min A R-Q3618 ShimBushScrewKey SS1221T15

19 Tool holder specifications Q4 2014/6/119 Holder code Holder diameter Effective length Clamping length Cartridge code A A280….Q4 A A280….Q4 A A280….Q4 A A280….Q4 Holder code Holder diameter Effective length Clamping length Cartridge code A A280….Q4 A A280….Q4 A A280….Q4 A A280….Q4

20 Tool holder specifications Q4 2014/6/120 Holder code Holder diameter Effective length Clamping length Cartridge code A A280….Q4 A A280….Q4 A A280….Q4 A A280….Q4 Holder code Holder diameter Effective length Clamping length Cartridge code A A280….Q4 A A280….Q4 A A280….Q4 A A280….Q4

21 Cartridge specifications Q4 2014/6/121 CartridgeInsertSpare PartsD min A280-SCLCR-12-Q4CCGT1204 ShimBushScrewKey US1221GBS1221SS1221T15 CartridgeInsertSpare PartsD min A280-STFCR-16-Q4TCGT1604 ShimBushScrewKey US5511GBS1111SS1221T15

22 Cartridge specifications Q4 2014/6/122 CartridgeInsertSpare PartsD min A280-SDXCR-11-Q4DCGT11T3 ShimBushScrewKey US2311GBS1111SS1111T15 CartridgeInsertSpare PartsD min A R-Q4618 ShimBushScrewKey SS1221T15


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