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G50 Service Training Time: June 2003. G50 Training Topic PartTopic Part I Introduction& Application 1.Quanta Service Contact 2.Product Feature 3.MMI Operation.

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Presentation on theme: "G50 Service Training Time: June 2003. G50 Training Topic PartTopic Part I Introduction& Application 1.Quanta Service Contact 2.Product Feature 3.MMI Operation."— Presentation transcript:

1 G50 Service Training Time: June 2003

2 G50 Training Topic PartTopic Part I Introduction& Application 1.Quanta Service Contact 2.Product Feature 3.MMI Operation 4.Customer mode Part II Software 1.Service SW D/L 2.Manual Adjustment Part III Disassembly & Assembly 1.Exploded Diagram 2.Disassembly / Assembly Part IV Technical Repair 1.Block Diagram 2.Main parts on M/B

3 Quanta Service Contact Logistics & RMA Debbie Lin: Debbie.Lin@quantatw.comDebbie.Lin@quantatw.com Technical Support Clair Chen: Clair.Chen@quantatw.comClair.Chen@quantatw.com Service Manager Tom Pai: Tom.Pai@quantatw.comTom.Pai@quantatw.com Sales & Spare parts Anna Huang: Anna.Huang@quantatw.com.Huang@quantatw.com

4 Introduction & Application Part I

5 G50 Specification SIM Card: 3.0V plug-in only Weight: 75g Volume (H * W * D): 80* 43 * 18.3 mm Display resolution: 128 (RGB) X 96 dots Battery: Standard Li-Ion 720 mAh Charging Time(Phone off): <120 mins (Travel Charger) Talking Time: 1.6~7.9 hrs (*) Standby Time : 78.3~230 hrs (*) (*:depending on network situation) Temperature Charging: +5 ~ +35 Storage: -20 ~ +60

6 G50 Main Function Menu 1. My Phone 6. Messages 1. My Phone 6. Messages 2. Games 7. Phone Options 2. Games 7. Phone Options 3. Contacts 8. Applications 3. Contacts 8. Applications 4. WAP Services 9. Records 4. WAP Services 9. Records 5. Key Guard 5. Key Guard

7 G50 Feature Tri-band: 900/1800/1900 MHz 40-Tones Polyphonic Ring Tone, Midi supporting 4096 colorful LCD Ring Tone/Melody:20 predefined, 5 composed, X download Incoming melody: by group/person Group: VIP / Friends / Colleagues / Family / Others Wallpaper: 20 default(size: 128* 80) /5 downloadable User Profiles: Normal / Quiet / Outdoor / Headset SMS & EMS, WAP, GPRS support

8 G50 Charging Connecting the chargerFitting the battery The mark( ) must face up ! Charging indicator While chargingCharging complete Phone on Phone off LCD Battery Indicator Off

9 G50 Display Icons Roaming Call divert enable Vibration alert enable All tones / Ring volume off Unread Message Key guard enable Emergency call possible Received signal strength Battery level/Low Battery Alarm set Status Icons Main Display Left Select Right Select

10 G50 Keypad I Answer Key Make a call or answer a call. In idle mode, check the last dialed list. T9 Input Mode to switch between Input method. Power / End Key Long press and hold this key to turn on/off the phone. End a call or reject an incoming call.

11 G50 Keypad II Soft Keys Perform the functions indicated by text shown above the keys on the LCD screen. In idle mode long press Right : enter Messages Left : enter Profile Mode List 2-way (Up/Down) Navi-key In idle mode: activate user defined menu In menu and list: Scroll up/down through the display area.

12 G50 Keypad III Key 0 Long press: + or P Make a international call +(Country code)(area code)(phone no) Make a call with extension (phone no)P(ext. no) Key * In idle, long press: activate Browser Key # In idle, long press: Mute Mode on/off

13 Customer Mode 1 (*#369#) Contrast Baseband test Back light Buzzer Vibrator Keypads RTC status Mic. Speaker Test Software version Software Version Mapping Version LP Version (Language Pack)

14 Customer Mode 2 (*#369#) Auto-answer (Default On) DTMF-on (Default On) LCD Test Black White RGB Com port AT-Data GENIE Off

15 Software version (Released Date)n- (TTP version) (Project)(Customer)-(RD version) (Function) ex:0305154n-03.00 VE2.PAC-0.27 NTPW Mapping Version (Released Date)-(Project)(Customer)-(Region)M(Structure)(Modification) ex:030426-VE2.PAC-TW.M01.01 LP Version (Released Date)-(Project)(Customer)-(Pack)L(Structure)(Modification) ex:030430-VE1.PAC-LPC.ML01.01 G50 SW naming B:Flash type-32+4 N: Flash Type of 64+32 M bit T: Triple Band C: Circuit Switch Mode W: WAP Support P: GPRS Support

16 Software Instruction Part II

17 PC RS232 Port D/L Cable D/L Equipment Setting Handset *: Keep the handset off before downloading. **:Please make sure the capacity of battery is enough during downloading

18 D/L Process 1.Install D/L tool on PC. 2.Prepare the right target files in advance. 3.Execute main program. 4.Select D/L function. 5.Select the related target file. (*.mbf) 6.Long press power key and follow the indication on screen.

19 D/L Tool Function Target

20 Adjustment Equipment Setting Please input the cable loss before any test proceeding. Its recommended each band(GSM/DCS) sets and tests separately. Power on the handset and change the com port setting. *#369#->Com port->GENI E D/L Cable Agilent 8960 WaveTek 4400

21 Main Test Subjects 1.TX Power Tx Power Scaling Factors Tx Freq Compensation 2. RX RSSI (Received Signal Strength Indication) Accurate Gain Control RX Freq Compensation 3. Battery Please be informed all the measured values here are only for demo and not accurate ones.

22 MS Freq Reference Table BandTX/Fu(n)RX/Fl(n)ARFCN P-GSM900Fu(n)=890+0.2*nFl(n)=Fu(n)+45 1 n 124 1- 62 - 124 E-GSM900 Fu(n)=890+0.2*n Fu(n)=890+0.2(n-1024) Fl(n)=Fu(n)+45 0 n 124 975 n 1023 975 – 37 - 124 DCS1800Fu(n)=1710.2+0.2(n-512)Fl(n)=Fu(n)+95 512 n 885 512 – 698 - 885 PCS1900 Fu(n)=1850.2+0.2(n-512) Fl(n)=Fu(n)+80 512 n 810 512 – 661 -810

23 Enter Test Mode Follow the operation sequence. If the OK message doesn't pop up within 3 sec. Please check the all connections and the com port setting of inside handset. (1) (2) (3) (4)

24 TX--Power Scaling Factors(I) (1) (1)Click [Read] to get the default values of each band. (2)Set up GSM equipment. Agilent 8960WaveTek 4400

25 TX--Power Scaling Factors(II) (1) (2) (3) (1)Select the test band. (2)Enter the ARFCN of each middle band->Apply (ex:EGSM37) Adjust GSM tester to the same channel (3) Enter SCALING FACTOR->click [Apply] Read the TX power value from GSM tester. (4)Repeat (3) until a best factor (according the ideal power value) is viewed from tester and enter it in the corresponding grid cell. (5)Repeat (2)~(4). If the choosing bands are filled out,click [Write]. (4) (5)

26 TX-- Freq Compensation (1) (2) (3) (4) (5) (1)Select the test band. (2)Enter the fixed ARFCN-> click [Apply] Adjust GSM tester to the same channel (3)Enter SCALING FACTOR->click [Apply] and read the TX power value from GSM tester. (4)Repeat (3) until a best factor (according the ideal power value) is viewed from tester and enter it in the corresponding grid cell. (5)Repeat (2)~(4). After ALL factors are filled out, click [Write]

27 RX--Power Scaling Factors(I) (1) Set up GSM equipment. Click [Read] to get the default values of each band. Agilent 8960WaveTek 4400

28 RX--Power Scaling Factors(II) (1) (1)Select the test band. (2)Enter the ARFCN of each middle band (ex:EGSM37) Adjust GSM tester in the same channel 0.0677 MHz (67K) need to added to all test Freq. (3) Click [Send] and RSSI & OFFSET will show. (4) Click [OFFSET] to apply. (5) Repeat (1)~(4). When the choosing bands are filled out, Click [Write] (2) (3) (4) (5) Agilent 8960WaveTek 4400

29 RX-- Freq Compensation (2) (3) (1) (1)Select the test band. (2)Enter the fix ARFCN. Adjust GSM tester as previous description. (3) Click [Send] and RSSI will shows. (4) Enter the RSSI value in the corresponding grid cell. (5) Repeat (1)~(4). After ALL cells are filled out, click [Write] (4)(5) (2) (3)

30 BatteryBattery (1) (2) (1)Adjust power supply to 4.2V DC and click [ADC]. The ADC will show. (2) Enter the value in the corresponding cell. (3) Adjust power supply to 3.2V DC and do the same operation. (4) After ALL cells are filled out, click [Write] (4) (3)

31 Disassembly & Assembly Part III

32 G50 Exploded View I

33 G50 Exploded View II CodeDescriptionCodeDescription T Upper Case + Panel B Base Case T1 Key Jewel + P+R KEY SET B1 Antenna Assy. M1/M8 Screw B2 Speaker M2 Shield-Key B3 Motor/Vibrator M3 LCD Module B4 MIC Holder M4 Receiver Rubber B5 Car Kit Rubber M5 Shield-Top B6 BATT Knob Spring M6 Shield-SIM-Holder B7 BATT Knob M7 MIC

34 G50 Disassembly & Assembly G50 Disassembly & Assembly Tool: Tweezers Screwdriver (T5) Torque (M1.6*4.0): 0.5 ± 0.01 Kgf/cm Caution: The equipment described in this part contains electrostatic devices (ESDs). Damage can occur to these devices as well as components if the appropriate handling procedure is not adhered to. The operation area should be equipped with well protection to these components and devices.

35 Special Notice 1.There is a direct relationship between ESD performance and the shielding cover. Also, It may cause Insert SIM Card problem because of the Shield-SIM-Holder being out of shape. Replace a new one if any shielding cover is deformed during disassembly. 2. G50 is manufactured under lead-free process. Alloy: 95.5 Sn/4Ag/4Cu Melting Point: 217

36 Disassembly I Step 1: Take out ANTENNA KNOB by tweezers. Step 2: Remove battery Unscrew 2 SCREWS

37 Disassembly II Step 3: Create a gap from the bottom. Slide into both sides. Step 4: Remove UPPER CASE. Unscrew 1 SCREW

38 Disassembly III Step6: Remove RECEIVER RUBBER. Step 5: Lift PCBA. Pull out VIBRATOR Cable

39 Disassembly IV Step7: Pull out MIC. Step8: Unsolder the hook of SEIELD-KEY.

40 Disassembly V Step9: Remove SHIELD-KEY. Step10: Prize two ears of LCD MODULE.

41 Disassembly VI Step10: Remove KEY SET. Step 9: Lift up LCD connector cover. Pull out LCD MODULE.

42 Disassembly VII Step13: Remove MIC HOLDER. Step 14: Remove VIBRATOR. Remove SPEAKER.

43 Disassembly VIII Step 14: Narrow antenna hooks. Pull out ANTENNA Assy. Step 15: Narrow batt knob hooks. Slide down BATT KNOB from one side.

44 Disassembly IX Step16: Pull out BATT KNOB from outside. Step17: Remove BATT KNOB SPRING.

45 Disassembly X Step18: Remove SHIELD-TOP and SHIELD-SIM-HOLDER if needed..

46 Assembly I Step 1: Put BATT KNOB SPING in the middle. Step 2: Locate BATT KNOB. Push up BATT KNOB.

47 Assembly II Step 3: Put back ANTENNA ASSY. Step 2: Put back VIBRATOR. Put back SPEAKER.

48 Assembly III Step 5: Fix MIC HOLDER in BASE CASE. Step 6: Put SHIELD-TOP and SHIELD-SIM-HOLDER back

49 Assembly IV Step7: Insert MIC. Step 8: Insert LCD Cable. Close connector cover. Attach LCD MODULE.

50 Assembly V Step10: Put RECEIVER RUBBER. Step 9: Cover SHIELD-KEY. Solder the right hook.

51 Assembly VI Step11: Insert VIBRATOR cable. Step12: Fix PCBA in BASE CASE.

52 Assembly VII Step13: Tighten 1 screw. Step14: Assemble UPPER CASE.

53 Assembly VIII Step15: Press along both sides. Step 16: Tighten 2 screws. Put CAR KIT RUBBER. Put BATTERY

54 Technical Repair Part IV

55 G50 Block Diagram: Baseband

56 G50 Block Diagram: RF

57 Main Connectors on PCBA Receiver MIC Connector (MIC601) DC Jack (CON302) LCD Connector (U701)

58 Phone Jack (J601) Speaker Spring (LS501) Main Connectors on PCBA II Vibrator Connector (M701) Battery Connector (CON301) SIM Connector (J401) Car Kit Connector (J1161)

59 RTC (BAT101) AD6525 (GSM Processor) (U101) ADP3522 (Power IC) (U301) AD6521(Codec IC) (U401) MCP(64+6M) (U401) YMU762 (Melody IC) (U704) Main Parts in Baseband LED Driver (U704)

60 26MHz VTCXO (U1291) CX74063 (Transceiver) (U1201) Main Parts in RF CX77314 (PA) (U1101) Antenna (AN1161) Antenna Switch (U1141) Triple LDO (U1173) AD8315 (PA Controller) (U1103)

61 Difference from GD55 GD55G50 Main ChipsetAD6522+AD6521ADIAD6525+AD6521ADI Power Management ADP3408ADIADP3522ADI Memory32+4MNEC Fujitsu 64+32MFujitsu Toshiba Melody ICYMU757B(MA1)YAHAMAYMU762(MA3)YAHAMA LED_DriverNoneSC600BSemtech RTCCoin BatteryCAP 3.3V TransceiverCX74017SKYWORKSCX74063SKYWORKS PARF3110ATM-RFMCX77314SKYWORKS

62 Problems Feedback Important Information Detail Duplicated Procedure Software Version Hardware Version Frequency / Case Amount Occasion Network Environment

63 Q&A

64 Agilent 8960 Cable Loss Setting System Config RF IN/OUT Amptd Offset RF IN/OUT Amptd Offset Setup

65 WaveTek 4400 Cable Loss Setting Calls & Meas Param Coupling Loss Manual Entry

66 Agilent 8960 Tx Test Setting Fixed 1.Operating Mode: Test 2.Test Function: BCH+TCH 3.Ms TX Level: 5 4.Measurement: Transmit PowerVariable 1.Traffic Band 2.Traffic Channel

67 WaveTek 4400 Tx Test Setting Gen & Ana Analyzer BurstFixed 1. Uplink:Variable 1.Channel 2.System

68 Agilent 8960 Rx Test Setting Fixed 1.Operating Mode: Test 2.Test Function: CW 3.RF Gen Power: -62Variable 1.RF Gen Channel 2.RF Gen Freq

69 WaveTek 4400 Rx Test Setting Gen & Ana Analyzer BurstFixed 1.Downlink 2.Level: -62 3.Signal Type: continuousVariable 1.Channel+Offset 2.System


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