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Place picture here ABBs next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too. Steve Donnelly, ABB, March.

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Presentation on theme: "Place picture here ABBs next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too. Steve Donnelly, ABB, March."— Presentation transcript:

1 place picture here ABBs next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too. Steve Donnelly, ABB, March 2013

2 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 2 ACF - Meets all the regulations, reduces capital costs and cuts lifetime costs, too. Regulation approvals:- EN (and therefore QAL1) EN14181 MCERTS WID, LCPD and IED US EPA & CSA Capital costs reduced:- One single instrument to measure up to 15 components - simultaneously Lifetime costs cut:- No moving parts 6 months maintenance interval Assured support from UK largest Service organisation Good OMA score

3 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 3 ACF - Applications Municipal Waste Incinerators Hazardous/clinical waste incineration Waste pyrolysis Gasification Hazardous Waste Incinerators Cement plants Lime kiln Thermal treatment of contaminated soils Solvent destruction at pharmaceutical plants Power Plants Biomass & low grade waste wood combustion Sludge combustion

4 ACF Some users

5 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 5 ACF Complete CEMS for multi-component measurement Continuous operation system FTIR technology Up to 15 components measured simultaneously Sample Probe & Preparation Extractive Measurement - Hot / Wet Complete product and support of application Founded on ABB Technology Best Available Technology for monitoring low ranges of reactive gases such as: HCl, HF and NH 3 … Proven technology since th generation coming soon

6 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 6 Test gas Compressed Air Gas Outlet Sample Gas ACF - System design FTIR FID O2O2 SC - Block MR Cell Air Cleaner Emergency purge/ Test gas Burner Gas

7 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 7 ACF Measuring components and ranges

8 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 8 ACF - saving costs One instrument only No complicated interconnections Reduced installation costs Longest maintenance intervals Reduction of maintenance efforts Maintenance-free sample transportation No moving parts Modern serial communication Saves cabling and engineering costs connecting to your DCS or DAHS Remote monitoring Unattended operation & maintenance through remote monitoring via standard Ethernet and PC SOx, NOx, CO HCl TOC O2 Ethernet

9 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 9 ACF – saving costs Easy to add more measuring components Future-proofing against legislation change Extra gas port Offers the possibility to connect other analysers (e.g. mercury measurement). No extra cost of a separate probe and sample line Control HMI in local languages (latin letters)

10 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 10 ACF – Reliability System availability > 98% Proven by stringent TÜV field tests running for one year. Guaranteed to 95%. Redundancy Dual redundant arrangements increase the system availability. Spare Parts 6 hour and 24 hour availability of spare parts Service support 6 monthly service Emergency call-out plans QAL2 assistance Fully documented service and calibration

11 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 11 Ready for operation All you need is … Electrial power supply Instrument air Maintenance costs Up to 50% reduced maintenance costs due to 6 months certified maintenance interval Certified Service 9 certified service engineers in UK alone More than 60 manufacturer-trained and certified service technicians world-wide ACF - Reliability

12 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 12 ACF - Evolution 1990s Development of the worlds first FTIR based process CEM system 1993 Start of product sales 2002 Launch of 3rd Generation Today85 installed in UK alone More than 1,000 installations world-wide

13 © ABB  Enter filename via "View - Header and Footer...". Apply to all. | 13 ACF - Evolution Soon4th Generation EN15267 Improvements (TÜV, MCerts Improved smallest ranges where necessary, e.g. HF Higher ranges to allow monitoring components outside typical CEM ranges, e.g. to monitor plant start-ups or upsets NO2 certified Green house gases (N2O, CH4, CO2) certified

14 © ABB Enter filename via "View - Header and Footer...". Apply to all. | 14 What more can ABB offer? Air Flow measurementAveraging Pitot tubes Testing now for MCERTS approval Water Flow measurementElectromagnetic. MCERTS approved. Analyser HousesFully integrated with data acquisition systems, dust, flow, pressure and temperature measurements. Combustion gas measurementO2, CO. MCERTS approved

15 © ABB Enter filename via "View - Header and Footer...". Apply to all. | 15 ABB Stands 47 and 48 Steve Donnelly, CEMS specialist Workshop Thursday 14 th March Room – ABB Stack Flow Master: integrating flow measurement into ABB CEMS

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