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WHO IS SIMATEK BULK SYSTEMS? Development, sales, and servicing of bucket elevators since 1983 Flexible, gentle, and space-saving conveying system Combined.

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Presentation on theme: "WHO IS SIMATEK BULK SYSTEMS? Development, sales, and servicing of bucket elevators since 1983 Flexible, gentle, and space-saving conveying system Combined."— Presentation transcript:

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2 WHO IS SIMATEK BULK SYSTEMS? Development, sales, and servicing of bucket elevators since 1983 Flexible, gentle, and space-saving conveying system Combined horizontal and vertical conveying of bulk products Built in modules – individual customer solutions The food processing industry, the pet food industry, the grain and seed industry, and the chemical industry The first bucket elevator developed by Simatek Bulk Systems. Today it transports snacks and popcorn.

3 ORGANISATION - EMPLOYEES Poul Andersen Managing Director Allan Andersen Chief Accountant Jakob S. Jensen After Sales Manager Claus Egemar Engineer / Technology Lars Nordal Engineer / Technology Torben Drost Larsen Engineer / Technology Thomas Kirchheiner Engineer / Technology Connie B. Søllested Controller Marc Kierdorf Area Sales Manager Mette B. Hansen Marketing Coordinator Jens Meng Service Engineer Per Jensen Service Engineer Klaus Holm Workshop Ulrik Aarup Workshop

4 WHERE IS SIMATEK BULK SYSTEMS?

5 Simatek Bucket Elevator

6 SIMATEK BUCKET ELEVATOR - STANDARD The most distinct advantages of Simatek bucket elevators: Gentle conveying Space-saving conveying system Abrasive as well as fragile products Flexible system Variation No risk of product mixing Energy saving Trouble-free cleaning Easy maintenance ATEX zone 21 and 22

7 SIMATEK BUCKET ELEVATOR - EASY CLEAN Produced in stainless steel with a smooth finish Inspection doors and an open construction ensure easy access for cleaning and inspection CIP-station for simple and efficient cleaning of buckets and chain New inlet with inspection doors for easy cleaning

8 SIMATEK BUCKET ELEVATOR – 12E The small conveying solution Max. capacity = 5.0 m3/h Small construction form Bucket contents = 1.2 liters

9 SIMATEK BUCKET ELEVATOR - CAPACITY Type 33: Bucket contents = 3.3 liters at 100% filling Max. capacity = 13.4 m³/h Type 12: Bucket contents = 1.2 liters at 100% filling Max. capacity = 5.0 m³/h Type 110: Bucket contents = 9.7 liters at 100% filling Max. capacity = 26.5 m³/h Type 160: Bucket contents = 16.0 liters at 100% filling Max. capacity = 45.7 m³/h Type 200: Bucket contents = 20.0 liters at 100% filling Max. capacity = 60.0 m³/h

10 SIMATEK BUCKET ELEVATOR – BUCKET QUALITY PP-bucket (white) Polypropylene approved for the food industry Max. temp.: 60°C (continuously) PP-bucket (blue) Polypropylene approved for the food industry Max. temp.: 60°C (continuously) PP-bucket (+glass) Polypropylene added glass for temperature stabilisation Max. temp.: 90°C (continuously) Antistatic bucket Polypropylene in anti-static execution Max. temp.: 60°C (continuously) Detectable bucket Detectable polypropylene - FDA-approved Max. temp.: 60°C (continuously) Stainless steel bucket Bucket produced in stainless steel - AISI 304/316 Electroplate bucket Electroplate bucket produced in mild steel (st. 37)

11 Simatek Accessories

12 ACCESSORIES – PRODUCT DISPENSER Developed especially to optimize the capacity of bucket elevators Extended operating reliability Minimized product waste Gentle product handling Optimum and simple capacity control Minimum maintenance required Even and constant filling degree Increased capacity Longer life time on service parts and elevator (patent pending, PA 2009 70193)

13 ACCESSORIES – CIP-STATION Optimum cleaning inside and outside of the buckets Elimination of bacterial growth contamination at product change Optional programming of the cleaning cycle Minimum consumption of water and air Easy access for service purposes External control and monitoring Also mountable on existing machines

14 ACCESSORIES – MOBILE WASHING UNIT Mobile washing unit for cleaning of several elevators Produced to meet the still growing demands on hygienic conveying of bulk products Mountable on all Simatek bucket elevators Efficient cleaning of buckets and chain PLC-control Optional programming of the cleaning cycle Easy access for service purposes

15 ACCESSORIES – VIBRATING FEEDER Ensures uniform product flow Maximum use of elevator capacity Minimal product wastage No time wasted due to a blocked inlet Variable settings for load-filling Easy access for inspection and cleaning Straightforward assembly and connection

16 ACCESSORIES – VIBRATING FEEDER Ensures uniform product flow Maximum use of elevator capacity Minimal product wastage No time wasted due to a blocked inlet Variable settings for load-filling Easy access for inspection and cleaning Straightforward assembly and connection

17 ACCESSORIES – INTERMEDIATE OUTLET May be installed according to requirements on the horizontal sections CAD-designed curve guides ensure low friction and minimum wear Activated by a compressed air cylinder The cylinder is equipped with position indicators with reed-switches The cylinder is controlled by a magnetic switch

18 ACCESSORIES – AUTOMATIC CHAIN TENSION Extended operating reliability A constant optimum chain tension Extended lifetime of chains Low maintenance costs Also mountable on existing machines

19 ACCESSORIES – AUTOMATIC CHAIN LUBRICATION Automatic chain lubrication system for the bucket elevators Lower power consumption Less noise Higher reliability Longer service life Fewer interruptions of operation

20 Simatek After-Sales Service

21 SIMATEK AFTER-SALES SERVICE - Individual service agreement Advantages of a service agreement on Simatek bucket elevators: Shutdowns minimised Servicing carried out by specially trained service engineers 24-hour hotline telephone service Increase in total user-life of machines On-going optimisation of machines and equipment Detailed service report of each elevator once service is complete

22 Simatek Product References

23 SIMATEK PRODUCT REFERENCES Fish feed Fly ash Grass seed Dog biscuits Caramels Cracklings Marble Chips Chewing gum Peanuts Meatballs Wooden pellets Pastilles Spices Rape Petfood

24 SIMATEK GLOBAL SALES Scandinavia Europe Australia Asia Russia The Middle East South America USA

25 The End


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