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Auto Component Industry in India: Growing Capabilities & Strengths

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Presentation on theme: "Auto Component Industry in India: Growing Capabilities & Strengths"— Presentation transcript:

1 Auto Component Industry in India: Growing Capabilities & Strengths

2 Agenda India: A Growing Economy Automotive Industry in India
Auto Component Industry in India ACMA Korea In India Capabilities & Challenges The Way Forward Delegation Details

3 India: A Growing Economy

4 India: A Vibrant Economy
Largest Democracy – 1.2 billion people, Growing Middle Class 2. 4th largest GDP (PPP) and 10th largest GDP (Nominal, USD 1.8 trillion) 3. One of the fastest growing economies - Estimates for : ~6% India’s average GDP growth rate: 8.4% over past 5 years Expected to outpace China in the next decade . 4. 3rd Largest Investor base in the World 5. Robust Legal and Banking Infrastructure 6. Demographics Advantage – Youth driven economy

5 Automotive Industry in India

6 Rapidly growing presence of Global OEMs - Passenger Car
2007 2012 6 (Illustrative List)

7 Passenger Vehicles Production
(’000 units) Figures for financial year – April to March (* Estimates) CAGR : 15% CAGR : 13%* * 7

8 Other Vehicles Production
Commercial Vehicles ( ’000 units) Tractors * * CAGR : 19% CAGR : 14%* CAGR : 15% CAGR : 6%* * * Commercial Vehicles include: Small Commercial Vehicles (SCV) < 1 ton Light Commercial Vehicles (LCV) > 1 ton but < 7.5 tons Medium Commercial Vehicles (MCV) > 7.5 tons but <16 tons Heavy Commercial Vehicles (HCV) > 16 tons Two & Three Wheelers Construction Vehicles * * CAGR : 17% CAGR : 8%* * CAGR : 14%* * 8 Figures for financial year – April to March (* Estimates)

9 Auto Component Industry in India

10 Auto Component Industry Profile - Turnover
* CAGR : 12% CAGR : 14%* * USD billion * Comprehensive Product Range Figures for financial year – April to March (* Estimates) 10 10

11 Auto Component Industry Profile - Exports
* CAGR : 22% CAGR : 16%* * USD billion * Figures for financial year – April to March (* Estimates) Export Destinations OEM/Tier 1 account for 80%; Aftermarket for 20% 11 11

12 ACMA: Strengthening linkages with Indian Automotive Industry

13 ACMA – Excellence in Service Delivery
About ACMA Established in 1959 Apex body of Auto Component Industry in India 675+ members from the Organized sector Represents 85% of the Industry by turnover Represented on all Government and Industry bodies – Strategic to the Auto Sector Offices across all Regions in the Country An ISO Institution ACMA – Excellence in Service Delivery

14 ACMA Services Promotes Indian Automotive Component Industry
Trade Promotion Technology Up-gradation Quality Enhancement Collection &Dissemination of Information Vital Catalyst for Industrial Development 14 14

15 Indian Suppliers’ Focus – Global Best Practices
Focus on Quality Industry fast embracing modern shop-floor practices: 5-S; 7-W Kaizen TQM TPM 6 Sigma Lean Manufacturing 15

16 Auto Component Industry Profile - Imports
* CAGR : 11% CAGR : 13%* * USD billion * Sources of Imports Figures for financial year – April to March (* Estimates) 16

17 Vision 2020: Indian Auto Component Industry
150 85 USD Billion 56 E-Estimated *New Methodology followed from onwards Source: ACMA - EY Vision 2020 Total Industry Potential: USD 150 billion by 2020

18 Korea In India

19 Major Korean Tier1 players presence in India
An Illustrative list: Daerim Enterprise Co. Ltd. Donga Manufacturing Corp. Dymos Inc. Hwashin Co. Ltd. Iljin Corporation Infac Corporation Jin Young Industries KCW Corporation Komos Co. Ltd. Kwang Jin Sang Gong Co. Ltd. Kyungshin Industrial Co. Ltd. L S Mtron Mando Corporation Mobis Myung Hwa Ind Co. Ltd. NVH Korea Oto Co. Ltd. Pyeong Hwa Automotive Co. Sung Woo Hitech Co. Ltd. SL Corporation Yongsan Co. More than 50 JV…

20 India-Korea Auto Component Trade
USD Million Growth of Imports from Korea: 3% ( 2012/ 2011) Growth of Exports to Korea: 1% (2012/ 2011) 20

21 Biggest Korean Success Story in India

22 Making Vehicles for India
Vehicle for worldwide export 2nd biggest car Manufacturer in India

23 Capabilities & Challenges of Indian Component Suppliers

24 Advantage India Indian Auto Component Industry 24
India is fast becoming a favored investment destination for its….. Large and growing Domestic demand Respect for Intellectual Property Democratic Judicial System Product Development Capabilities Indian Auto Component Industry Conversant with Global Automotive Standards High Quality Standards Strong Entrepreneurship Product dev capabilities - A number of OEMs planning to launch ultra low cost cars in the country (after Tata Nano) Cost of entry level engineer is USD 8,000 p.a. Export incentives and favorable currency Flexibility in Small Batch production Availability of skilled manpower English Speaking Growing IT capabilities …..Key drivers enabling capability and growth of Indian component suppliers Source: CRIS INFAC; BMI; IBEF 24

25 Increasing focus on Innovation and Research
Design & Research Centers of leading Global companies in India AMD Boeing Bosch Caterpillar Continental Cummins Ford GM GE Honda Honeywell Hyundai Intel Magna Motorola Mercedes Benz Microsoft Renault Nissan Suzuki Valeo (Illustrative List) 25

26 Challenges – Typical of a high Growth Emerging Market
Raising Capital & Scaling Capacities Infrastructure Challenges Roads Ports Power Inflation Timely Government decisions R&D Competence

27 Advantage Jamshedpur Huge Opportunities
Developing Indian Suppliers as supply base Low cost manufacturing model Frugal Engineering

28 Fully Developed Industrial City: The House of Tata Group

29 Availability of Ferrous Raw Material

30 World Class Power Availability: JUSCO POWER by TATA

31 Road Infrastructure

32 Successful Joint Ventures & Technology Transfers in Jamshedpur
Hitachi Cummins Klein Kyocera Cikautxo Coop Nippon Steel Metaldyne

33 The Way Forward

34 Potential areas of Cooperation
Opportunities for South Korean SMEs to invest in green-field manufacturing in India Partnerships with Indian SMEs - Product and Process Technology. Supply Base discovery in India. Strategic Alliance to supply to Global customers. Joint R&D with Indian companies for new product development, designing and Testing. JV opportunities to supply to India based OEMs.

35 Win-Win Scenario 1. Low Cost Manufacturing 1. Technology Availability
2. Skilled Man Power 2. Product and Process R&D 3. Frugal Engineering 3. Access to Global/ Korean OEMs 4. Growing markets

36 Jamshedpur Auto component Industry
Delegation Profile Jamshedpur Auto component Industry

37 SAMARTH ENGINEERING CO. PVT. LTD. Adityapur - Kandra Road
SAMARTH ENGINEERING CO. PVT. LTD.  Adityapur - Kandra Road. Adityapur, JAMSHEDPUR INDIA Contact No Web site : FACTS Established in 1976 Company is part of Jamshedpur ( Eastern India ) based “KAMANI GROUP”, which has for four  Generations served automotive Industry. We are an ISO / TS :2009 Certified Company by "CERMET” We manufacture Pressed, Fabricated Components, Skin Panels and Assemblies for Chassis & Body Assemblies for Heavy Commercial Vehicles. Our Valued Customers (OEM): TATA MOTORS LTD., TML DRIVELINES LTD.                    (Tier 1 ): RSB Global Ltd., BRAKES India Ltd., Auto Profiles Ltd. We are one of the Preferred Suppliers of Sheet Metal Components, Skin Panels and Assemblies to TATA MOTORS LTD., at Jamshedpur & Lucknow because of our Quality and On Time Delivery to adhere to their 100% Schedule. We are practicing / maintaining , on regular basis, the learnings from various Cluster Programs that we have completed, such as - Visual Factory, 5S, Safety, KAIZENS, POKA YOKE, Continual Improvement Processes with support of Total Employee Involvement. QUALITY POLICY : We are committed to achieve absolute Customer satisfaction by exceeding Customer expectation in Quality, Cost, On Time delivery, Technology and Attitude by addressing their concerns through Continual Improvement to increase customer Trust & Confidence in " SAMARTH ENGINEERING ”. Mr. Killol Kamani Managing Director Mission Leader

METALDYNE INDUSTRIES LIMITED.                                  21-A, Phase VI, Industrial Area Gamharia, Jamshedpur INDIA                                              Contact No Web site FACTS Established in 1992 Part of Sabind group. Other companies including a Ferrous foundry & Investment company. Joint Venture with Metaldyne, US since 2000. TS 16949:2009 certified. ISO certified Export more than 5.0 mln, auto components for OEM application since 2000. Customer base in North America, South America, Europe, Japan, Thailand & India. Customers : International: Cummins, Nissan, Volvo, Ford, Metaldyne. Domestic : Tata , AMW. Supplier for precision machined auto components, Flywheel Assemblies, Vibration Dampers, Axle components, Pulleys, Ferrous castings. Group Sales USD 50mln. Operational focus on 5S, Safety Lean manufacturing, Poka yoke & Kaizen. Dy. Mission Leader Sanjay Sabherwal Managing Director

39 Emdet Jamshedpur Pvt. Ltd
Emdet Jamshedpur Pvt. Ltd. B-7& 8, Industrial Estate, Adityapur, Jamshedpur , Jharkhand Website: FACTS Year of Commencing Production: 1978 Products Manufactured: Emdet Jamshedpur, is renowned company offering multi-appliction automotive rubber products like Silicone Hose, Radiator Hoses, Flexible Rubber Hoses,Molded Radiator Hoses, Moulded Rubber Parts, Engine Mountings, Metal to Rubber Parts, Flexible Fuel tubes etc. for automobile industries. Number of Employees: 210 Quality Systems Standard: ISO/TS 16949:2009, by CERMET, Italy Sales Turnover ( in US $ Mln): 8.62 Principal Customer:- Domestic (OEM): Tata Motors Ltd.(Jamshedpur, Pune, Lucknow), Ashok Leyland Ltd.(Chennai), Volvo India Ltd.(Pithampur, Indore), Tata Commins.(Jamshedpur) Domestic (Tier I): Banco Products India Ltd.(Jamshedpur & Vadodara Units), RSB Transmission Ltd.(Jamshedpur), Tata Toyo Radiators Ltd.(Jamshedpur & Lucknow Units), Alkraft Thermotechnologies Pvt. Ltd.  Joint Venture with Neff Perkins, USA & are supplying rubber GASKETS Mr. Ranjot Singh Managing Director

40 Highco Engineers (P) Ltd
Highco Engineers (P) Ltd. B-23 & 25, 1st Phase Industrial Area Adityapur, Jamshedpur , Jharkhand Website: FACTS Established in the year 1979 Manufactures sheet metal stampings and fabricated assemblies for the leading automotive OEMs’ and Earth Moving Machinery manufacturers in the country. Associated for the past 35 years with Tata Motors. Highco group is also into Construction Industry (Building Facades) through its sister concern ‘Kharkai Building Systems Private Limited’ Sheet Metal Auto Components Manufacturer Established in the Year 1979 Annual Group Turnover of ( USD million ) Suppliers to OEM’s like Tata Motors Limited ( Jsr-Lkw-Pune) Tata Marcopolo ( Dharwad ) Wabco TVS India Ltd. (Sundaram Clayton) Tata Hita ( Jsr-Dharwad-Khagadpur) RSB Group ( International Auto ltd ). Tata Johnson Control Mr. Sanjay Kumar Singh Managing Director

41 Managing Director: Mr. Atul Dua
Multitech Auto Pvt. Ltd. A-5, Near Industrial Estate, Adityapur, Jamshedpur , Jharkhand Website : FACTS Managing Director: Mr. Atul Dua Chief Executive: Mr. Surendra Gadia, COO Sales-in-charge: Mr. Suvro Joti Paul Export-in-charge: Mr. Bikramjeet Bhardwaj Production-in-charge: Mr. Dinesh Kumar Sinha Year of Commencing Production: 1996  Products Manufactured: Machining Hardened and Ground Components Number of Employees: 118 Trade Marks: MAL Quality Systems Standard: ISO/TS by BSI Sales Turnover ( in US $ Mln): 7.43 Principal Customer:- Domestic (OEM): Tata Motors Ltd., WABCO, Tata Cummins., Telcon., TRF., AMW. Domestic (Tier I): York Transport Equipments Ltd. Atul Dua Managing Director

42 ASL Industries Pvt Ltd C-54, 55, 56, IVth Phase, Adityapur industrial Area, Gamharia, Jamshedpur – , Jharkhand. Phone: , us at: FACTS Products Manufactured: Sheet metal pressed components including cross and long members, Forged and machined components, and their assemblies for commercial vehicles, utility vehicles and Agricultural Tractors. No of employees: 345  Quality Policy: Our constant endeavor is to manufacture products of pre-eminent quality that confirm to the customer’s need consistently by strict conformance to specification, competitive cost, on time delivery and to strive for excellence through the implementation of the Quality Management Systems, fulfilling Quality Objectives and continual improvement in our systems and technology. Quality certification: ISO/EMS 14001, ISO/TS and ISO/OSHAS 18001 Sales Turnover (US $ Mn for Year ): 8.24 Principal Automotive Customers Domestic: Tata Motors, York India Pvt Ltd, JOST Mr. Dilip Goyal Chairman & Managing Director

43 BMC Metalcast Pvt. Ltd. A-18,19, Phase II, Industrial Area, Adityapur, Jamshedpur , Jharkhand Website: FACTS Manufacturers of SG Iron ( Ductile Iron ) & Cast Iron Castings & Components Manufacturing Facilities a) 2000 Kg. / 1500 KW Dual Track Induction Furnace b) 1000 Kg. / 750 KW Dual Track Induction Furnace c) 500 Kg. / 450 KW Dual Track Induction Furnace d) ARPA 900 Molding Machine – 1 Pair ARPA 450 Molding Machine – 2 Pairs e) Full fledged Metallurgical & Metrological Laboratories f) CNC Machine Shop with Turning Centers , VTL & VMC’s g) Installed Capacity: 17,500 MT / annum  Quality Certification  We are a TS : 2009 Certified Company and are now going in for ISO Certification .   Major Customers : 1)      M/S Tata Motors Ltd., & its group industries , Jamshedpur , Pune   &   Lucknow 2) M/S Automotive Axles Ltd. ( A Meritor Group Company ) 3)    M/S Metaldyne Industries Ltd. , Jamshedpur 4)      M/S  York Equipments Ltd., Pune 5) M/S Tata Steel Ltd., Jamshedpur   Mr. Deepak Dokania Executive Director

44 Singhbhum Machinometal Pvt. Ltd
Singhbhum Machinometal Pvt. Ltd. B-32, 2nd Phase, Adityapur IndustrialArea, Jamshedpur , INDIA Contact No: FACTS Year of Commencing Production: 1979 Products Manufactured: Precision machined wheel and axle components for heavy commercial vehicles like – Hubs, Differential Case and Differential Covers. Pinion Housings and Brackets. Fabricated sub-assemblies for Commercial Vehicle Engines like – Turning Tubes, Support Tubes, Pedal Levers, Link Rods and Gear Shifting Levers. Number of Employees: 91 Quality Certification: ISO/ TS-16949:2009 Sales Turnover ( in US $ Mln): 3.5 Principal Customer:- Domestic (OEM): Tata Motors Limited, Tata Motors Drivelines Limited, Tata Motors Limited (Lucknow), Ramakrishna Forgings Limited, Axles India Limited Mr. O. P. Chopra Managing Director

45 India: The Gateway of Growth
Conclusion Growing Indian Economy Automotive Industry - Double Digit Growth in all segments India fast emerging as hub for Global Vehicle Programs 2020 : USD 113 billion Auto Component Industry Growing Engineering and IT capability for Designing & Manufacturing Respect for IPR Opportunity to Partner in Product & Process Innovation Opportunity to Outsource for OEMs/T1s and Aftermarket India: The Gateway of Growth 45

46 Connecting India to the World
Thank you for your Kind Cooperation & Support Connecting India to the World for any assistance contact ACMA The Capital Court, 6th Floor, Olof Palme Marg, Munirka, New Delhi – Tel: , Fax: Website: 46

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