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Double Seam Measurement with auto S.E.A.M.scan The Double Seam Inspection Process - Alex Grossjohann - Vice President, CMC.

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Presentation on theme: "Double Seam Measurement with auto S.E.A.M.scan The Double Seam Inspection Process - Alex Grossjohann - Vice President, CMC."— Presentation transcript:

1 Double Seam Measurement with auto S.E.A.M.scan The Double Seam Inspection Process - Alex Grossjohann - Vice President, CMC

2 auto S.E.A.M.scan SPC This is a standard MANUAL system for Double Seam Inspection of Beverage Cans. Fully AUTOMATIC systems are available.

3 Manual Seam Thickness Measure Seam Thickness – STG-3000MH Seam Thickness Gauge More accurate than on-screen readings. Readings sent automatically to the computer

4 Manual Countersink Depth External Gauge for better Accuracy – CDG-3010M Countersink Depth Gauge Readings sent automatically to the computer

5 Automatic Seam Saw Cut cans for internal double seam inspection – HGS-3000A S.E.A.M. Saw with Autodrive Safe to use and very accurate cut

6 Video Seam Imager Measure internal double seam components – Video SEAM Imager and SEAMview Software Automatic Double Seam Measurement

7 Automatic Seam Stripper Remove Cover Hook for Tightness Inspection – STR-1000 S.E.A.M. Stripper Safely remove Cover Hook Manual data entry at the computer database

8 Reports and SPC

9 Network Access SPC Network Sentry

10 Data Exchange Integration with Other SPC Systems Manual Data Export D.A.T.A.bot: Automatic Data Exchange

11 Semi-Automatic Gauges (optional) Automatic Measurement – Countersink Depth – Seam Thickness – Optional: Seam Height

12 On-Line Seam Inspection (Optional) Increased Inspection Frequency Operator Independent Measurement Enhanced Data Interpretation Increased Productivity Reduced Cost

13 Basic Principles Automatic Sampling Automatic Measurement using Currently Available Technology True Statistical Process Control Early Warning System

14 Automatic Sampling Maximum Benefit Cans Removed for Measurement Cans Returned to Mass Conveyor Cans May be Held for Further Study

15 Automatic Measurement New Application of Currently Available Technology : A progressive measurement solution using industry standard tools and methodology. – Fast Delivery Time – Reliable Operation – Maximum Results with Minimum Investment

16 Triple S.E.A.M. Gauge with Autofeed Stage #1 Continuous External Measurement – Seam Thickness – Countersink Depth – Seam Height – Can Height

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23 Triple S.E.A.M. Gauge with Autofeed 18 Heads Measured Every 10 Minutes Data Automatically Sent to SPC Software Monitor for Measurement Shifts Continuous Statistical Process Analysis

24 auto S.E.A.M.q.c. System Stage #2 Complete Seam Measurement – External Dimensions with Contact Gauges – Internal Dimensions with Video Imager after Automatic Sectioning

25 auto S.E.A.M.q.c. System 1. Triple S.E.A.M. Gauge (with Autofeed) 2. Purge and Rinse System 3. S.E.A.M. Saw (with Autodrive) 4. Video S.E.A.M. Imager 5. auto S.E.A.M.view Software 6. auto S.E.A.M.scan SPC Software 7. SPC Network Sentry

26 auto S.E.A.M.q.c. System External Measurement with an Option to Cross-Section for Overlap Measurement – External Readings Every 10 Minutes – Scheduled Video Seam Inspection as Needed – Emergency Cross-Section as Needed

27 More External Readings 18 Heads Measured Every 10 Minutes Cans Automatically Returned to the Line Data Automatically Sent to SPC Software Monitor for Measurement Shifts Continuous Statistical Process Analysis

28 Scheduled Seam Inspection Complete Double Seam Inspection Scheduled to Occur as Needed – Every 2 Hours? – Every 4 Hours? – Once a Day? – Once a Week?

29 Emergency Cross-Section Completely Evaluate Any Head if a Possible Problem is Detected During Non- Invasive Seam Measurement – Out-of-Spec Condition – Measurement Shift – Statistical Anomaly

30 auto S.E.A.M.q.c. System Fully Automatic Operator Independent Reasonable Cost Fast Delivery: 12 to 14 Weeks Current Technology: Available Since 1996

31 Statistical Process Control High Volume of Measurement Data – Regular Sampling – Secure and Redundant Data Storage Good Data without Operator Interference – No Data Entry Errors – No Measurement Procedure Variation – No Data Modification or Correction

32 Early Warning System Predict Production Issues and Make Corrections Before They Happen – Evaluate Production Data – Identify Process Anomalies – Notify Appropriate Personnel – Log Corrective Actions

33 Contact in Mexico! Juan Zavaleta La Rondalla # 5 13020 México D.F Phone: [52] (5) 672-9925 Email: Juan.Zavaleta@seamscan.com

34 Contact Us Directly! Container Machinery Corporation 250 Falls Road Hudson, NY 12534 Phone: 518-828-9345 Email: Info@seamscan.com


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