Presentation on theme: "Phonon Diagnostic Inspection Demo Session"— Presentation transcript:
1 Phonon Diagnostic Inspection Demo Session PROJECT BRIEFPHONON DIAGNOSTIC BRIEFBy Mohamad Khosim OthmanThe Managing Director of SKYPEARL (M) SDN BHDPRELIMENARIES REPORTFINDINGS & RECOMMENDATIONSBy Prof. Dr. Vladimir ShoukhostanovRussian Academy of Natural Sciences<<Click here<<Click hereTECHNO-SPHERE
2 Phonon Diagnostic Inspection Demo Session You are about to EXIT…Click ‘YES’ to execute or ‘RETURN’ to go to mainframe and select your desire hyperlinkRETURNYESTECHNO-SPHERE
3 EXECUTIVE SUMMARYThrough the harnessing of its rich oil and gas reserves and the forging of smart partnerships with some of the world’s largest petroleum companies, Malaysia has established the ideal infrastructure to support a vibrant petrochemical industry.Today, investors benefit from the facilities that are already in place. Integrated petrochemical complexes offer centralised utilities, efficient storage services, and a comprehensive transportation network that help reduce capital and operational costs.Maintaining a reliability of the infrastructure setup on top of the World-class Production and Code & Standard imposed to the Exploration & Pipeline Facilities, PETRONAS CARIGALI SDN BHD took a step ahead approach in employing PHONON DIAGNOSTIC TECHNOLOGY.In developing the project detail and to cater to the subsequent implementation of the service required, SKYPEARL (M) SDN BHD has established a cooperate alliances with their Principles is Russia called DIATECH (Russian Academy of Natural Science and production company) who is developing the Phonon Diagnostics Technology since the World War I.After much collaboration including a visit to the principles facility in Russia, Phonon Technology has been materialized in MALAYSIA for the first time and CARIGALI is proud to share value added technology among the PETRONAS subsidiaries.
4 PROJECT BRIEFCARIGALI is intended to carried out a thorough study on their pipelines to identify the integrity of the pipelines. This pipelines (varies in pipe diameter) installed to cater the operation between Petronas Carigali Sdn Bhd and their client Petronas Gas Berhad (Another PETRONAS subsidiary who involved with Gas Processing activity).This pipeline has been laid underground due to the road crossing. A set of standards has been implemented as a control mechanism to ensure the pipeline at all time is in good conditions. On top of Cathodic Protection System (CPS) installed to the pipeline to prolong its life span, a routine inspection need to be carried out at least once in every 16 months (Malaysian DOSH Requirements).Consideration to the excess restrictions (laid underground and road crossing), new diagnostic approach is required to cater a wide range of expected result.On top of that, its will be a cross measure to the current practices.
5 Pipeline Characteristics SCOPE OF WORKIn general its has been derived to offer a complete diagnostic and to generate a adequate diagnostics report that covers;To Conduct Pipeline Mapping (Location) DrawingActual Locations Of Underground Pipeline To Conduct a Pipeline Integrity StudyRemaining Wall ThicknessRemaining Pipeline Life To Identify DefectsLocation of DefectsType of defectsDegree of DefectsFind-out a propagation of capture defects (If any)To Conduct Stress StudyStudy on the road crossing possible failure ( Heavy Traffic Effect, Soil Defect; etc)To Survey the Possibility to overcome those defectCathodic Protection System (CPS)Remaining Life Of CPSdecay Propagation Of CPSPipeline Welding IntegrityDetail Joint LocationThe Integrity of Weldment at Each JointsTo provide recommendation for repair.Pipeline Detail12” Sch 80 Condensate Pipeline - 500mtrs length.42” Sch 80 Gas Pipeline – 500mtrs length.2” Sch 80 Gas Pipeline – 300 mtrs length.Pipeline CharacteristicsUnderground piping with bitumen coating external.Working Temperature: 21 Deg CelsiusWorking Pressure : 70 Bar
6 Facilities/Equipment RESPONSIBILITY MATRIXNoFacilities/EquipmentResponsibilitySPSB/DIATECHPCSB/PGB1.Manpower to conduct Phonon Diagnostics Technology2.Equipment to conduct Phonon Diagnostics Technology3.Extension Cables, Electrical Cables, Communication Tools and etc.4.Electrical Source5.Permit to execute job (assistance)6.JSA/JHA
7 THE TEAM DETAIL ANALYSIS AT MOSCOW (Prof Vladimir) DATA COLLECTION & PRE-ANALYSIS
8 TOOLS & EQUIPMENTS Phonon Lunchbox (220 VAC) To conduct the phonon monitoring and synchronizingRadio detection PCM-TX(220 VAC) To identify the pipeline route, depth and the insulation conditionGPS Garmin 76 CPanametrics 37 DL+,Harfang Х-32UT Ultrasonic inspection
9 TOOLS & EQUIPMENTS Noggin DVL II Time TH 160 Diagnostic equipment for hardnessDiagnostic unit: 2.05To diagnose the stress condition. (stress test)Hydrolux HL 4000,Correlux P1Leakage testing equipment.499Diagnostic transited points of insulationФ4103-М1To diagnose the developing activity of the soil corrosionCPS TOOLCPS Cathodic protection testing toolNoggin DVL IIGeoradar diagnostic unit.smart button
10 Phonon Diagnostic Inspection Demo Session END OF THIS SECTIONCLICK “RETURN” TO BROWSE NEXT SECTION OR “EXIT” TO END THE SHOW.RETURNEXIT
11 THE INTELLIGENCE OF PHONON TECHNOLOGY Phonon technology is a method to diagnose anything from a very small object to a very complex structure define within the regime of its techno-sphere system.Diagnostic fundamental is to measure the PHONON emission emitted during the interaction of the MATERIAL and ENERGY within its TECHNO-SPHERE.An object when subject to ENERGY (mechanical, electrical, hydraulic) shall absorb the energy. The accumulated energy will agitate the techno-sphere (inter atomic link, the atomic and phonon structures) and develop stress to further result in material deformation.The value of PHONON emission is subjected to the degree of stress ( stress is the cause of material destruction).PHONON emission is than measured and the degree of material destruction is verified.
12 PHONON TECHNOLOGY ADVANTAGES It can be done without plant shutdown or production interruption.No modification to the material during diagnostic.The operation parameters are maintained.No special assembly units (chambers) is required for sending and receiving signal devices.This technology is not limited to any condition such as variable internal diameter, valves malfunction, very complex construction, inaccessible places or bendsAll weather & Climatic Condition from -30 deg C to 50 deg C.For temperature up to 1500 deg C a special equipment must be used
13 ENGINEERING ADVANTAGES TECHNO-SPHERE ADVANTAGES Accurate and Real Time data acquisitionDetail material integrity studyEase in Maintenance RegimeJust In time Repair PlanningSimplify the preparation of Standards and ProceduresHSE FriendlyCompact structure which is free from redundant operations.Reduce Down TimeReduce the volume and labor intensity of monitoring, repair and testsTECHNO-SPHERE ADVANTAGESIncrease the service life of techno-sphere facilities.Saving materials and energy.Addressing the issue related to environmental protection and the safety of technological facilities and people.Overcoming the crisis in the techno-sphere
15 PHONON DIAGNOSTIC OF RESEVOIRS PHONON DIAGNOSTIC DIMENSIONSINSTALLATION OF TRANSDUCERSREAL TIME PROCESSINGWORK STATION
16 STRESS DIAGNOSTICS [LOCATION & DEGREE OF THE STRESS] Stress Diagnostics with magnetic methods & defectoscopic scannerDiagnose the magnetic conditionof the metalReport of stress study of complete elementMaps showing the mechanical stresses in varies fieldsMagnetic diagram of stress deformation distribution
17 REAL TIME DIAGNOSTICS MATERIAL MECHANICAL DIAGNOSTIC MATERIAL PROPERTIES DIAGNOSTICSMICROSCOPIC DIAGNOSTICSMICROSCOPICSTRUCTURETHIS EQUIPMENT IS ABLE TO PROVIDE THE FULL INTEGRITY REPORT IN RELATION TO1. MATERIAL HARDNESSTHE POINT OF DESTRUCTIONTHE ELASTICITY LIMITLIFE SPANNOTE 1 – INSTEAD OF LAB ANALYSIS, THE VERIFICATION OF METAL CHEMICAL COMPOSITION CAN BE DONE INSITU USING OPTICAL EMISSION ANALYZER. THIS EQUIPMENT ATTACHED WITH CCD IS ABLE TO BE USED EVEN THE MATERIAL IS IN THE WORST STATE OF CONDITION.х100х100х200х200х400х400
18 GPR APPLICATION GPR Noggin ANTENNA 250 MHz 1000 MHz ROADS AND RAILWAYS IDENTIFY THE THICKNESS OF THE MATERIAL AND LAYERSABLE TO CONDUCT THE SOIL TESTTYPE OF SOIL TYPE.INTEGRITY OF THE SOIL.WATERPOOLS AND VOIDS BENEETH THE SOILSOIL BERING TESTGEOMETRICAL OF CAPILLARY RISE PRESENCEBUILDINGDIADNOSE THE QUALITY OF THECONCRETE MATERIALALLOCATE THE METALL AND PLASTICPIPES WIRELINERELLOCATE THE MATERIAL LOSSEVALUATE THE FOUNDATIONTUNNELSIDENTIFY THE CONDITION AND QUALITYOF THE CONCRETE STRUCTUREALLOCATE THE METAL PLASTIC CONNECTIONSMATERIAL LOSSEVOLUATE THE FOUNDATIONBRIDGESTECHNICAL CONDITION OF THE STRUCTUREALLOCATE THE CORROSIONS AND METAL LOSSNSPECT THE FOUNDATION (TECHNICAL CHARACTERISTICS OF THE METAL STRUCTURE, SIZES OF THE METAL USED IN THE FOUNDATION AND DEPTH;HYDRODAMMSGPR NogginANTENNA250 MHz1000 MHz20
19 DIAGNOSTICS OF THE DRILLING COMPLEX SCHEMATIC TRACING & DIAGNOSTIC TECHNOLOGYPHONON DIAGNOSTICS9
20 DIAGNOSTICS OF THE FLARE COLUMNS DIAGNOSTICS OF THE FOUNDATIONS AND METALLCONSTRUCTIONS OF FLARE COLUMNSDIAGNOSTICS OF VISUAL MESUREMENTSPHONON ACCOUSTIC DIAGNOSTIC OF STRENGHT, STABILITY AND THICKNESS OF THE FOUNDATION.PHONON DIAGNOSTICS OF DEFECTS, STRESS AND DEFORMATION OF METALL CONSTRUCION AND FOUNDATIONTHERMAL-PHONON DIAGNOSTICSGPR DIAGNOSTICSWELDMENT DIAGNOSTICDIAGNOSTIC PHYSICAL AND MECHANICAL PROPERTIES COLUMNS
21 Phonon Diagnostic Inspection Demo Session THANK YOU FOR YOUR TIME AND KINDLY CONTACT US FOR ANY INQUIRIES.