PROJECT BRIEF PROJECT BRIEF PROJECT BRIEF PROJECT BRIEF PHONON DIAGNOSTIC BRIEF PHONON DIAGNOSTIC BRIEF PHONON DIAGNOSTIC BRIEF PHONON DIAGNOSTIC BRIEF By Mohamad Khosim Othman The Managing Director of SKYPEARL (M) SDN BHD PRELIMENARIES REPORT PRELIMENARIES REPORT FINDINGS & RECOMMENDATIONS By Prof. Dr. Vladimir Shoukhostanov Russian Academy of Natural Sciences Phonon Diagnostic Inspection Demo Session TECHNO-SPHERE <
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EXECUTIVE SUMMARY I I n developing the project detail and to cater to the subsequent implementation of the service required, SKYPEARL (M) SDN BHD has established a cooperate alliances with their Principles is Russia called DIATECH (Russian Academy of Natural Science and production company) who is developing the Phonon Diagnostics Technology since the World War I. A A fter much collaboration including a visit to the principles facility in Russia, Phonon Technology has been materialized in MALAYSIA for the first time and CARIGALI is proud to share value added technology among the PETRONAS subsidiaries. T T hrough the harnessing of its rich oil and gas reserves and the forging of smart partnerships with some of the worlds largest petroleum companies, Malaysia has established the ideal infrastructure to support a vibrant petrochemical industry. T T oday, investors benefit from the facilities that are already in place. Integrated petrochemical complexes offer centralised utilities, efficient storage services, and a comprehensive transportation network that help reduce capital and operational costs. M Maintaining a reliability of the infrastructure setup on top of the World-class Production and Code & Standard imposed to the Exploration & Pipeline Facilities, PETRONAS CARIGALI SDN BHD took a step ahead approach in employing PHONON DIAGNOSTIC TECHNOLOGY.
PROJECT BRIEF C C ARIGALI is intended to carried out a thorough study on their pipelines to identify the integrity of the pipelines. This pipelines (varies in pipe diameter) installed to cater the operation between Petronas Carigali Sdn Bhd and their client Petronas Gas Berhad (Another PETRONAS subsidiary who involved with Gas Processing activity). This pipeline has been laid underground due to the road crossing. A set of standards has been implemented as a control mechanism to ensure the pipeline at all time is in good conditions. On top of Cathodic Protection System (CPS) installed to the pipeline to prolong its life span, a routine inspection need to be carried out at least once in every 16 months (Malaysian DOSH Requirements). Consideration to the excess restrictions (laid underground and road crossing), new diagnostic approach is required to cater a wide range of expected result. On top of that, its will be a cross measure to the current practices.
SCOPE OF WORK II n general its has been derived to offer a complete diagnostic and to generate a adequate diagnostics report that covers; a.To Conduct Pipeline Mapping (Location) Drawing –Actual Locations Of Underground Pipeline b.To Conduct a Pipeline Integrity Study –Remaining Wall Thickness –Remaining Pipeline Life c. To Identify Defects –Location of Defects –Type of defects –Degree of Defects –Find-out a propagation of capture defects (If any) d.To Conduct Stress Study –Study on the road crossing possible failure ( Heavy Traffic Effect, Soil Defect; etc) –To Survey the Possibility to overcome those defect e.Cathodic Protection System (CPS) –Remaining Life Of CPS –decay Propagation Of CPS f.Pipeline Welding Integrity –Detail Joint Location –The Integrity of Weldment at Each Joints g.To provide recommendation for repair. P P ipeline Detail 12 Sch 80 Condensate Pipeline - 500mtrs length. 42 Sch 80 Gas Pipeline – 500mtrs length. 2 Sch 80 Gas Pipeline – 300 mtrs length. P P ipeline Characteristics Underground piping with bitumen coating external. Working Temperature: 21 Deg Celsius Working Pressure : 70 Bar
RESPONSIBILITY MATRIX NoFacilities/Equipment Responsibility SPSB/DIATECHPCSB/PGB 1. Manpower to conduct Phonon Diagnostics Technology 2. Equipment to conduct Phonon Diagnostics Technology 3. Extension Cables, Electrical Cables, Communication Tools and etc. 4.Electrical Source 5.Permit to execute job (assistance) 6.JSA/JHA (assistance)
THE TEAM DATA COLLECTION & PRE-ANALYSIS DETAIL ANALYSIS AT MOSCOW (Prof Vladimir)
TOOLS & EQUIPMENTS Phonon Lunchbox (220 VAC) To conduct the phonon monitoring and synchronizing Radio detection PCM-TX (220 VAC) To identify the pipeline route, depth and the insulation condition GPS Garmin 76 C Panametrics 37 DL+, Harfang Х-32 UT Ultrasonic inspection
TOOLS & EQUIPMENTS Time TH 160 Diagnostic equipment for hardness Diagnostic unit: 2.05 To diagnose the stress condition. (stress test) Hydrolux HL 4000, Correlux P1 Leakage testing equipment. 499 Diagnostic transited points of insulation Ф4103-М1 To diagnose the developing activity of the soil corrosion CPS TOOL CPS Cathodic protection testing tool Noggin DVL II Georadar diagnostic unit. smart button
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Phonon technology is a method to diagnose anything from a very small object to a very complex structure define within the regime of its techno-sphere system. Diagnostic fundamental is to measure the PHONON emission emitted during the interaction of the MATERIAL and ENERGY within its TECHNO-SPHERE. An object when subject to ENERGY (mechanical, electrical, hydraulic) shall absorb the energy. The accumulated energy will agitate the techno-sphere (inter atomic link, the atomic and phonon structures) and develop stress to further result in material deformation. The value of PHONON emission is subjected to the degree of stress ( stress is the cause of material destruction). PHONON emission is than measured and the degree of material destruction is verified. THE INTELLIGENCE OF PHONON TECHNOLOGY
It can be done without plant shutdown or production interruption. No modification to the material during diagnostic. The operation parameters are maintained. No special assembly units (chambers) is required for sending and receiving signal devices. This technology is not limited to any condition such as variable internal diameter, valves malfunction, very complex construction, inaccessible places or bends All weather & Climatic Condition from -30 deg C to 50 deg C. For temperature up to 1500 deg C a special equipment must be used PHONON TECHNOLOGY ADVANTAGES
Accurate and Real Time data acquisition Detail material integrity study Ease in Maintenance Regime Just In time Repair Planning Simplify the preparation of Standards and Procedures HSE Friendly Compact structure which is free from redundant operations. Reduce Down Time Reduce the volume and labor intensity of monitoring, repair and tests ENGINEERING ADVANTAGES TECHNO-SPHERE ADVANTAGES Increase the service life of techno-sphere facilities. Saving materials and energy. Addressing the issue related to environmental protection and the safety of technological facilities and people. Overcoming the crisis in the techno-sphere
PHONON DIAGNOSTIC DIMENSIONS INSTALLATION OF TRANSDUCERS REAL TIME PROCESSING WORK STATION PHONON DIAGNOSTIC OF RESEVOIRS
Stress Diagnostics with magnetic methods & defectoscopic scanner Maps showing the mechanical stresses in varies fields Diagnose the magnetic condition of the metal Magnetic diagram of stress deformation distribution Report of stress study of complete element STRESS DIAGNOSTICS [LOCATION & DEGREE OF THE STRESS]
REAL TIME DIAGNOSTICS NOTE 1 – INSTEAD OF LAB ANALYSIS, THE VERIFICATION OF METAL CHEMICAL COMPOSITION CAN BE DONE INSITU USING OPTICAL EMISSION ANALYZER. THIS EQUIPMENT ATTACHED WITH CCD IS ABLE TO BE USED EVEN THE MATERIAL IS IN THE WORST STATE OF CONDITION. MATERIAL PROPERTIES DIAGNOSTICS х100 MICROSCOPIC STRUCTURE х100 х200 х400 MICROSCOPIC DIAGNOSTICS THIS EQUIPMENT IS ABLE TO PROVIDE THE FULL INTEGRITY REPORT IN RELATION TO 1. MATERIAL HARDNESS 2. THE POINT OF DESTRUCTION 3. THE ELASTICITY LIMIT 4. LIFE SPAN MATERIAL MECHANICAL DIAGNOSTIC
ROADS AND RAILWAYS IDENTIFY THE THICKNESS OF THE MATERIAL AND LAYERS ABLE TO CONDUCT THE SOIL TEST TYPE OF SOIL TYPE. INTEGRITY OF THE SOIL. WATERPOOLS AND VOIDS BENEETH THE SOIL SOIL BERING TEST GEOMETRICAL OF CAPILLARY RISE PRESENCE BUILDING DIADNOSE THE QUALITY OF THE CONCRETE MATERIAL ALLOCATE THE METALL AND PLASTIC PIPES WIRELINE RELLOCATE THE MATERIAL LOSS EVALUATE THE FOUNDATION TUNNELS IDENTIFY THE CONDITION AND QUALITYOF THE CONCRETE STRUCTURE ALLOCATE THE METAL PLASTIC CONNECTIONS MATERIAL LOSS EVOLUATE THE FOUNDATION BRIDGES TECHNICAL CONDITION OF THE STRUCTURE ALLOCATE THE CORROSIONS AND METAL LOSS NSPECT THE FOUNDATION (TECHNICAL CHARACTERISTICS OF THE METAL STRUCTURE, SIZES OF THE METAL USED IN THE FOUNDATION AND DEPTH; HYDRODAMMS GPR Noggin ANTENNA 1000 MHz250 MHz 20 GPR APPLICATION
9 PHONON DIAGNOSTICS
DIAGNOSTICS OF THE FOUNDATIONS AND METALL CONSTRUCTIONS OF FLARE COLUMNS DIAGNOSTICS OF VISUAL MESUREMENTS PHONON ACCOUSTIC DIAGNOSTIC OF STRENGHT, STABILITY AND THICKNESS OF THE FOUNDATION. PHONON DIAGNOSTICS OF DEFECTS, STRESS AND DEFORMATION OF METALL CONSTRUCION AND FOUNDATION THERMAL-PHONON DIAGNOSTICS GPR DIAGNOSTICS WELDMENT DIAGNOSTIC DIAGNOSTIC PHYSICAL AND MECHANICAL PROPERTIES COLUMNS DIAGNOSTICS OF THE FLARE COLUMNS
Phonon Diagnostic Inspection Demo Session THANK YOU FOR YOUR TIME AND KINDLY CONTACT US FOR ANY INQUIRIES.