1. Phonon Diagnostic Inspection Demo Session
PROJECT BRIEF
PHONON DIAGNOSTIC BRIEF
By Mohamad Khosim Othman
The Managing Director of SKYPEARL (M) SDN BHD
PRELIMENARIES REPORT
FINDINGS & RECOMMENDATIONS
By Prof. Dr. Vladimir Shoukhostanov
Russian Academy of Natural Sciences
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TECHNO-SPHERE

2. Phonon Diagnostic Inspection Demo Session
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TECHNO-SPHERE

3. EXECUTIVE SUMMARY
Through the harnessing of its rich oil and gas reserves and the forging of smart partnerships with some of the world’s largest petroleum companies, Malaysia has established the ideal infrastructure to support a vibrant petrochemical industry.
Today, investors benefit from the facilities that are already in place. Integrated petrochemical complexes offer centralised utilities, efficient storage services, and a comprehensive transportation network that help reduce capital and operational costs.
Maintaining a reliability of the infrastructure setup on top of the World-class Production and Code & Standard imposed to the Exploration & Pipeline Facilities, PETRONAS CARIGALI SDN BHD took a step ahead approach in employing PHONON DIAGNOSTIC TECHNOLOGY.
In developing the project detail and to cater to the subsequent implementation of the service required, SKYPEARL (M) SDN BHD has established a cooperate alliances with their Principles is Russia called DIATECH (Russian Academy of Natural Science and production company) who is developing the Phonon Diagnostics Technology since the World War I.
After much collaboration including a visit to the principles facility in Russia, Phonon Technology has been materialized in MALAYSIA for the first time and CARIGALI is proud to share value added technology among the PETRONAS subsidiaries.

4. PROJECT BRIEF
CARIGALI is intended to carried out a thorough study on their pipelines to identify the integrity of the pipelines. This pipelines (varies in pipe diameter) installed to cater the operation between Petronas Carigali Sdn Bhd and their client Petronas Gas Berhad (Another PETRONAS subsidiary who involved with Gas Processing activity).
This pipeline has been laid underground due to the road crossing. A set of standards has been implemented as a control mechanism to ensure the pipeline at all time is in good conditions. On top of Cathodic Protection System (CPS) installed to the pipeline to prolong its life span, a routine inspection need to be carried out at least once in every 16 months (Malaysian DOSH Requirements).
Consideration to the excess restrictions (laid underground and road crossing), new diagnostic approach is required to cater a wide range of expected result.
On top of that, its will be a cross measure to the current practices.

5. Pipeline Characteristics
SCOPE OF WORK
In general its has been derived to offer a complete diagnostic and to generate a adequate diagnostics report that covers;
To Conduct Pipeline Mapping (Location) Drawing
Actual Locations Of Underground Pipeline 
To Conduct a Pipeline Integrity Study
Remaining Wall Thickness
Remaining Pipeline Life
 To Identify Defects
Location of Defects
Type of defects
Degree of Defects
Find-out a propagation of capture defects (If any)
To Conduct Stress Study
Study on the road crossing possible failure ( Heavy Traffic Effect, Soil Defect; etc)
To Survey the Possibility to overcome those defect
Cathodic Protection System (CPS)
Remaining Life Of CPS
decay Propagation Of CPS
Pipeline Welding Integrity
Detail Joint Location
The Integrity of Weldment at Each Joints
To provide recommendation for repair.
Pipeline Detail
12” Sch 80 Condensate Pipeline - 500mtrs length.
42” Sch 80 Gas Pipeline – 500mtrs length.
2” Sch 80 Gas Pipeline – 300 mtrs length.
Pipeline Characteristics
Underground piping with bitumen coating external.
Working Temperature: 21 Deg Celsius
Working Pressure : 70 Bar

6. Facilities/Equipment
RESPONSIBILITY MATRIX No
Facilities/Equipment
Responsibility
SPSB/DIATECH
PCSB/PGB 1.
Manpower to conduct Phonon Diagnostics Technology  2.
Equipment to conduct Phonon Diagnostics Technology 3.
Extension Cables, Electrical Cables, Communication Tools and etc. 4.
Electrical Source 5.
Permit to execute job
 (assistance) 6.
JSA/JHA

7. THE TEAM DETAIL ANALYSIS AT MOSCOW (Prof Vladimir) DATA COLLECTION
& PRE-ANALYSIS

8. TOOLS & EQUIPMENTS Phonon Lunchbox (220 VAC)
To conduct the phonon monitoring and synchronizing
Radio detection PCM-TX
(220 VAC)
 To identify the pipeline route, depth and the insulation condition
GPS Garmin 76 C
Panametrics 37 DL+,
Harfang Х-32
UT Ultrasonic inspection

9. TOOLS & EQUIPMENTS Noggin DVL II Time TH 160
Diagnostic equipment for hardness
Diagnostic unit: 2.05
To diagnose the stress condition. (stress test)
Hydrolux HL 4000,
Correlux P1
Leakage testing equipment.
499
Diagnostic transited points of insulation
Ф4103-М1
To diagnose the developing activity of the soil corrosion
CPS TOOL
CPS Cathodic protection testing tool
Noggin DVL II
Georadar diagnostic unit.
smart button

10. Phonon Diagnostic Inspection Demo Session
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11. THE INTELLIGENCE OF PHONON TECHNOLOGY
Phonon technology is a method to diagnose anything from a very small object to a very complex structure define within the regime of its techno-sphere system.
Diagnostic fundamental is to measure the PHONON emission emitted during the interaction of the MATERIAL and ENERGY within its TECHNO-SPHERE.
An object when subject to ENERGY (mechanical, electrical, hydraulic) shall absorb the energy. The accumulated energy will agitate the techno-sphere (inter atomic link, the atomic and phonon structures) and develop stress to further result in material deformation.
The value of PHONON emission is subjected to the degree of stress ( stress is the cause of material destruction).
PHONON emission is than measured and the degree of material destruction is verified.

12. PHONON TECHNOLOGY ADVANTAGES
It can be done without plant shutdown or production interruption.
No modification to the material during diagnostic.
The operation parameters are maintained.
No special assembly units (chambers) is required for sending and receiving signal devices.
This technology is not limited to any condition such as variable internal diameter, valves malfunction, very complex construction, inaccessible places or bends
All weather & Climatic Condition from -30 deg C to 50 deg C.
For temperature up to 1500 deg C a special equipment must be used

13. ENGINEERING ADVANTAGES TECHNO-SPHERE ADVANTAGES
Accurate and Real Time data acquisition
Detail material integrity study
Ease in Maintenance Regime
Just In time Repair Planning
Simplify the preparation of Standards and Procedures
HSE Friendly
Compact structure which is free from redundant operations.
Reduce Down Time
Reduce the volume and labor intensity of monitoring, repair and tests
TECHNO-SPHERE ADVANTAGES
Increase the service life of techno-sphere facilities.
Saving materials and energy.
Addressing the issue related to environmental protection and the safety of technological facilities and people.
Overcoming the crisis in the techno-sphere

14. PHONON SYSTEM

15. PHONON DIAGNOSTIC OF RESEVOIRS
PHONON DIAGNOSTIC DIMENSIONS
INSTALLATION OF TRANSDUCERS
REAL TIME PROCESSING
WORK STATION

16. STRESS DIAGNOSTICS [LOCATION & DEGREE OF THE STRESS]
Stress Diagnostics with magnetic methods & defectoscopic scanner
Diagnose the magnetic condition
of the metal
Report of stress study of complete element
Maps showing the mechanical stresses in varies fields
Magnetic diagram of stress deformation distribution

17. REAL TIME DIAGNOSTICS MATERIAL MECHANICAL DIAGNOSTIC
MATERIAL PROPERTIES DIAGNOSTICS
MICROSCOPIC DIAGNOSTICS
MICROSCOPIC
STRUCTURE
THIS EQUIPMENT IS ABLE TO PROVIDE THE FULL INTEGRITY REPORT IN RELATION TO
1. MATERIAL HARDNESS
THE POINT OF DESTRUCTION
THE ELASTICITY LIMIT
LIFE SPAN
NOTE 1 – INSTEAD OF LAB ANALYSIS, THE VERIFICATION OF METAL CHEMICAL COMPOSITION CAN BE DONE INSITU USING OPTICAL EMISSION ANALYZER. THIS EQUIPMENT ATTACHED WITH CCD IS ABLE TO BE USED EVEN THE MATERIAL IS IN THE WORST STATE OF CONDITION.
х100
х100
х200
х200
х400
х400

18. GPR APPLICATION GPR Noggin ANTENNA 250 MHz 1000 MHz ROADS AND RAILWAYS
IDENTIFY THE THICKNESS OF THE MATERIAL AND LAYERS
ABLE TO CONDUCT THE SOIL TEST
TYPE OF SOIL TYPE.
INTEGRITY OF THE SOIL.
WATERPOOLS AND VOIDS BENEETH THE SOIL
SOIL BERING TEST
GEOMETRICAL OF CAPILLARY RISE PRESENCE
BUILDING
DIADNOSE THE QUALITY OF THE
CONCRETE MATERIAL
ALLOCATE THE METALL AND PLASTIC
PIPES WIRELINE
RELLOCATE THE MATERIAL LOSS
EVALUATE THE FOUNDATION
TUNNELS
IDENTIFY THE CONDITION AND QUALITYOF THE CONCRETE STRUCTURE
ALLOCATE THE METAL PLASTIC CONNECTIONS
MATERIAL LOSS
EVOLUATE THE FOUNDATION
BRIDGES
TECHNICAL CONDITION OF THE STRUCTURE
ALLOCATE THE CORROSIONS AND METAL LOSS
NSPECT THE FOUNDATION (TECHNICAL CHARACTERISTICS OF THE METAL STRUCTURE, SIZES OF THE METAL USED IN THE FOUNDATION AND DEPTH;
HYDRODAMMS
GPR Noggin
ANTENNA
250 MHz
1000 MHz 20

19. DIAGNOSTICS OF THE DRILLING COMPLEX
SCHEMATIC TRACING & DIAGNOSTIC TECHNOLOGY
PHONON DIAGNOSTICS 9

20. DIAGNOSTICS OF THE FLARE COLUMNS
DIAGNOSTICS OF THE FOUNDATIONS AND METALL
CONSTRUCTIONS OF FLARE COLUMNS
DIAGNOSTICS OF VISUAL MESUREMENTS
PHONON ACCOUSTIC DIAGNOSTIC OF STRENGHT, STABILITY AND THICKNESS OF THE FOUNDATION.
PHONON DIAGNOSTICS OF DEFECTS, STRESS AND DEFORMATION OF METALL CONSTRUCION AND FOUNDATION
THERMAL-PHONON DIAGNOSTICS
GPR DIAGNOSTICS
WELDMENT DIAGNOSTIC
DIAGNOSTIC PHYSICAL AND MECHANICAL PROPERTIES COLUMNS

21. Phonon Diagnostic Inspection Demo Session
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