Presentation on theme: "T Ü V RHEINLAND HELLAS ACTIVITIES INSPECTOR / AUDITOR: SIDIROPOULOS ELEFTHERIOS."— Presentation transcript:
T Ü V RHEINLAND HELLAS ACTIVITIES INSPECTOR / AUDITOR: SIDIROPOULOS ELEFTHERIOS
OWNER HELPE EPCM CONTRACTOR TECNICAS REUNIDAS WORKS CONTRACTOR J/V EAMT (EKME-ATERMON-METKA-TMUCB) METRON GENKAT MAZO THIRD PARTY INSPECTION & NOTIFIED BODY T ÜV RHEINLAND HELLAS
Distillation of 2.200.000 tn fuel oil high concentrate sulfur (>3%) to: 1. Production of Diesel 1.320.000 tn with low sulfur (automotive) 2. Production of naphtha 450.000 tn appropriate for petrochemicals and gasoline 3. Thermal energy of 250 MW clean gas form low caloric for heaters instead of fuel oil
U-36 AMINE RECOVERY UNIT U-37 SOUR WATER UNIT U-38 SULPHUR UNIT U-72 BOILER FEED WATER / STEAM SYSTEM U-33 HYDROGEN UNIT U-73 CONDENSATE RECOVERY SYSTEM U-74 DEMINERALISED WATER SYSTEM U-70 INTERCONNECTING U-75 COOLING WATER SYSTEM U-78 PLANT & INSTRUMENT AIR SYSTEM U-80 REFINERY FUEL OIL SYSTEM U-81 FUEL GAS SYSTEM U-82 FLARE SYSTEM U-85 SULPHUR STORAGE & HANDLING FACILITIES UTILITIES – AREA 2 T ÜV RHEINLAND HELLAS DUTIES
TÜV RHEINLAND SHOP INSPECTION Inspector Sidiropoulos Eleftherios for ERUP From August 2009 until July 2011 several inspections completed successfully in European countries manufacturers to bring and delivered equipments and vessels in compliance with PED97/23, European and other international standards. Pressure vessels in Italy, Switzerland & Poland Heat exchangers in Greece and Sweden Valves in Finland Sulphur handling package in Finland and Estonia Radar level transmitters in Sweden
ERUP locate in Elefsina Attica Greece. It is an extension/upgrading of HELPE premises. Our duties listed as follows but not limited to: PIPING according to ASME B31.3 Radiography interpretation. Ultrasonic thickness & weld check. Liquid Penetrates of Socket welds & when needed. Magnetic Particles of bevel ends & when needed. PWHT of CS and Low Alloy steels, Preheating and Post heating check. PMI of Stainless steel & Duplex. Hardness & Ferrite tests. Hydro tests & Pneumatic tests Visual check of welds before & during final acceptance tests. Mechanical tests witnessing and acceptance of PQR and issuing of WPQs. Witnessing of bolt tightening procedures for critical flanges. ATMOSPHERIC TANKS according to API 650 Traceability and material check NDTs as per applicable code. Vacuum test of bottom plates. Diesel test of shell and base plates connection. Plumpness & Roundness check. Local deviations (peaking & banding) check. Witnessing of welding procedures, welders and w.operators qualification. Any grinding cause local low thickness was UT measured and filled (built up) with the approved welding repair method. UT & PT witnessed. Nameplates checked. Pneumatic tests on reinforcing pads and Hydrostatic tests (Atmospheric).
FLANGE ALIGNMENT & PIPING SUPPORT POSITIVE MATERIAL ID. (PMI) & PRESSURE TEST
OTHER ACTIVITIES FLARE ERECTION SULPHUR HANDLING PACKAGE CONSTRUCTION PLUMB & LEVELLING OF VESSELS & HEAT EXCHANGERS FLANGE AND SHAFT ALIGNMENTS OF PUMBS & AIR COOLERS COOLING TOWER CONSTRUCTION STEAM BOILERS CONTSTRUCTION REFRACTORY APPLIANCE, HAMMER & LAB TEST WITNESSING INTERNALS DIMENSIONAL CONTROL AND LEAK TEST. TRANSFER LINE GOLDEN JOINTS (FIT UP/WELDING/NDTs) INSULATION CHECK PAINTING CHECK
Refractories /Hammer test Transfer line (Reactor) / PSA
During prealignment flanges were checked for parallelism. Shaft alignment performed as per manufacturers manual and the applicable codes. After hydrostatic test final flange and shaft alignment performed. Alignment activities were done according to API code & HELPE specifications
Notified Body services NOTIFIED BODY ACTIONS NDT review NDT operators qualification review Welding procedures, welders and welding operators review Welding consumables review Hydrostatic test witnessed Drawings and engineering calculations check Stress analysis reports witnessing Particular material appraisal (PMA) review Nameplate check CE marking of Area 2 units are going to be stamped from NoBo 2221 T ÜV RHEINLAND HELLAS.