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Fitting instructions E-Flex Easy Flexitank EC41 rev 01 - 7.02.2012 1.

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Presentation on theme: "Fitting instructions E-Flex Easy Flexitank EC41 rev 01 - 7.02.2012 1."— Presentation transcript:

1 Fitting instructions E-Flex Easy Flexitank EC41 rev 01 - 7.02.2012 1

2 Ensure that only containers that have been heavy weight tested to a minimum of 28,000 kilograms are used. Ensure the containers are no older than 5 years. Ensure that containers are in excellent condition. No repair on side walls and no damages on the floor. Foodgrade containers only – free of odors. rev 01 - 17.02.20122

3 Ensure that nails and other objects that may damage/puncture the flexitank are removed. Cover potential uneven areas on the walls and on the floor with duck tape (thick tape). Sweep the container carefully with a broom. Ensure that the door bolts are silicon covered rev 01 - 17.02.20123

4 Open the E-flex box and ensure that the following are in the package: 1.E-flex 2.Warning labels 3.Two cable ties 4.Adhesive Tape The box will be used as door protection board. DO NOT throw it away! rev 01 - 17.02.20124

5 Unroll the E-flex into the container. Make sure not to step on the E-flex while unrolling. Make sure not to wear shoes during the fitting operation. Position the E-flex to the edge of the left door. rev 01 - 17.02.20125

6 E-flex has to be fastened to the lashing rings in the container to avoid sliding during transportation.. rev 01 - 17.02.2012 6

7 Knot the belts to the lashing rings shown with the arrows at the nose side. Ensure that belts are tight and knots are fastened well. BELT TYING 1 : NOSE DIRECTION rev 01 - 17.02.20127

8 BELT TYING 2 : DOOR DIRECTION rev 01 - 17.02.20128 Repeat the same tying on the door side.

9 BELT TYING 3 : rev 01 - 17.02.20129

10 Although 20cm free space remains between E-flex and the doors after filling, a protective operation against the sharp edges of the bolts on the doors is required. The box will be used as a door protector. Collapse the box as shown. rev 01 - 17.02.2012 10 KEEP THE PLASTIC SUPPORTED PART DOWNWARDS DOOR PROTECTION :

11 If the fitting operation is being done at the filling location, place the board between the E-flex and doors. Please ensure that plastic supported area which remains between the two sides of the collapsed box, is downwards. rev 01 - 17.02.2012 11 KEEP THE PLASTIC SUPPORTED PART DOWNWARDS DOOR PROTECTION : OPTION 1

12 If the filling and fitting areas are different then please follow the below instructions. rev 01 - 17.02.2012 12 DOOR PROTECTION : OPTION 2 Cut the board into two pices from the joint corners. Suspend them to the door closing bars.

13 Fix the cut pieces of the board to the door by the provided adhesive tapes. Repeat the same to the door on the right. rev 01 - 17.02.2012 13

14 Fill in the provided Check List and stick it to the door on the right hand side rev 01 - 17.02.201214

15 WARNING: IMPROPER FITTING MAY CAUSE CAPACITY PROBLEMS, INNER LAYERS MAY GET STUCK AND STRETCH. THIS MAY CAUSE SEVERE LEAKINGS. IF FITTING OPERATION HAS BEEN PERFORMED AT ANOTHER LOCATION, PLEASE ENSURE THAT THE E-FLEX HAS NOT MOVED DURING LOCAL TRANSPORTATION. rev 01 - 17.02.201215

16 We have 2 or 3 inch valve alternatives. Valves have male cam-lock connection. According to your 2 or 3 inch preference you will need to have a female camlock coupling. rev 01 - 17.02.201216

17 READY FOR FILLING... rev 01 - 17.02.201217

18 Connect the hose to the valve. Make sure that protective bonnet spout is unrolled. Make sure that the hose is suspended at the top of the container by using a strap. Make sure that you have chosen a light weight filling hose. rev 01 - 17.02.2012 18

19 Start loading the E-flex. WARNING: Ensure that the start up pumping speed does not exceed 300 lt /min until the E-flex rises to an approximate height of 50cm (roughly the first 5-6,000 litres), then increase the speed up to 600lt/min. Please ensure that the filling stations follow this instruction carefully. rev 01 - 17.02.201219

20 When the flexitank is loaded, remove the hose. Attach the cap of the valve and fasten it. Fasten the bonnet cover with a cable tie over the body of the valve. Twist the bonnet and make a swan-neck folding. Fasten with the provided second cable tie once again. rev 01 - 17.02.201220

21 rev 01 - 17.02.201221 WARNING LABELS: LEFT DOORRIGHT DOOR LEFT WALL RIGHT WALL

22 Thank you for choosing E-Flex Easy Flexitank rev 01 - 17.02.201222


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