Presentation is loading. Please wait.

Presentation is loading. Please wait.

Global Food & Drink Trends Food & Drink Innovation Network Packaging Innovation by Richard Roberts, Principal Consultant Pira International 20 October.

Similar presentations


Presentation on theme: "Global Food & Drink Trends Food & Drink Innovation Network Packaging Innovation by Richard Roberts, Principal Consultant Pira International 20 October."— Presentation transcript:

1 Global Food & Drink Trends Food & Drink Innovation Network Packaging Innovation by Richard Roberts, Principal Consultant Pira International 20 October 2004

2 Innovation WHY INNOVATE?
“The only sustainable competitive advantage comes from ‘out innovating’ the competition.” James Moore

3 Innovation Need to understand: Consumer perspectives
Customer perspectives Supplier perspectives

4 Innovation 1995 2001 Quality Cost/price Service Customer focus
Investment Delivery Flexibility Technology Account Management NPD 2001 Quality Cost/price Service Innovation Partnership Supply chain Flexibility Technology Account Management NPD

5 Single serve

6 Single serve

7 Innovative shapes

8 Innovative shapes

9 Convenience - easy dispensing

10 Rumblers Twinpots sleeved together

11 Active & Intelligent Packaging

12 Oxygen scavengers - mechanisms
Iron powder oxidation Polymer oxidation (metal catalyst) Ascorbic acid oxidation Photo-activated organic compound Enzymatic oxidation Complexation

13 Selected commercially available oxygen scavenging systems
Sachets Ageless® (MGC) Freshilizer (Toppan) Labels ATCO® (EMCO) Freshmax® (Multisorb)

14 Selected commercially available oxygen scavenging systems
Closure liners DarExtend™ (Darex) Pureseal™ (WR Grace) Oxycap (Standa Industrie)

15 Oxygen scavenging plastics
Films, bottles, trays, cups Shelf plus ™ O2 (Ciba S.C) Oxyguard ® (Toyo Seikan) BindOX ™ (Amcor) Amosorb® DFC (BP Amoco) OS1000/2000™ (Cryovac) OSP (Chevron Phillips) ZerO2™ (CSIRO)

16 Benefits of oxygen scavengers
Extend shelf-life reduce distribution losses reduce spoilage claims Meets consumer demand for natural foods eliminate or reduce food additives reduce use of sugar and/or salt maintain nutritional value Reduce need for extremely low levels of O2 in MAP accelerated line-speeds

17 Ethylene scavengers - mechanisms
Potassium permanganate Ethysorb™ (StayFresh Ltd) Activated carbon/Pd catalyst Sendo-mate (Mitsubishi Chemical Corp) Activated carbon/bromine-based chemical Hato-fresh (Honshu paper) Disadvantages: Toxicity/migration Non-specific Not suitable for packaging films

18 Ethylene removing films
Everfresh™, Orega™, Profresh™, Peakfresh™ PE based films containing activated clay

19 CSIRO’s ESP technology
The only ethylene scavenging technology developed for packaging films Specific Colour change Transparent colourless to pink transparent Overcomes drawbacks of ethylene scavenging sachets

20 Thermochromic Inks Reversible and irreversible
Various temperature ranges Limited colours Combination with conventional ink can reveal messages

21 Reversible ink for use on milk labels

22 TTI’s Provides irreversible evidence of a physical or physicochemical change, typically a colour or shade change Function Provide information on exceeding a temperature threshold or exceeding a cumulative time-temp history To inform the supply chain and consumer that correct storage conditions have or have not been adhered to Benefit Provides reassurance to consumers Real environment information rather than implied fitness (use/sell by date) Highlights problems in supply chain Can reduce shrinkage/wastage

23 Freshness indicators Function Benefit
Provides irreversible evidence of a chemical or enzymatic change, typically a colour or shade change Function Provide information on actual degradation spoilage of products To inform the supply chain and consumer of product freshness Benefit Provides reassurance to consumers Real product information rather than implied fitness (use/sell by date) Highlights problems in supply chain Can reduce shrinkage/wastage

24

25

26 Current applications Findus
Combined technology TTI and RF data tag One product line monitored in Sweden from early 2003 using Bioett’s TTI Device the size of a credit card Cost 15 to 25 Euro Cents Device records temperature change through supply chain which can be read by hand held scanner Enzyme based reaction provides data and power source Large Swedish dairy Skanemejerier are also using these devices

27 Current Applications Lifelines (US)
US retailer Trader Joe require suppliers to apply LifeLines TTI’s to any fresh produce supplied to the company Monoprix the low cost French retailer uses the labels on 175 of its private label chilled products LifeLines sold over 200 million TTI’s in 2002 and project 25% pa growth

28 Steamers Steams food Valve releases excess pressure

29 Self-Heating/Cooling
Tempra both heating and chilling technologies

30 Self heating/Self cooling packaging

31 Barrier Technologies Improvements to O2/CO2 barrier
new resins or improved PET resins coatings multilayers - overmoulding or co-injection inclusion of nanocomposites

32 New Resins Polyethylene naphthalate (PEN) Polyglycolic acid (PGA)
use on its own or as blend with PET higher glass transition temperature barrier improvements about 5x cost increase Polyglycolic acid (PGA) O2 barrier 10x better than MXD6 similar melting point to PET FDA approval 2004?

33 Transparent barrier coating - films
SiOx or AlOx barrier similar to metallised films

34 Transparent barrier coatings - bottles
External no food contact issues can be scratch resistant and friction of bottle can be improved Internal not easily damaged protects drink from gases/chemicals in bottle wall easier to incorporate PCR PET

35 External coatings Resin coatings from PPG/SIPA, Du Pont, Dow
SiOx - plasma - Krones / Coca Cola / Leybold

36 Internal coatings Diamond like coatings (carbon), plasma and acetylene
Nissei, Mitsubishi/Kirin, Sidel (ACTIS) brownish colour Silicon oxide plasma Tetra Pak (Glaskin), SIG Schott HiCotec

37 Multilayer Co-injection of EVOH or MXD6 Active
Kortec, Owens Illinois, Pechiney Active Oxbar - MXD6 + cobalt catalyst SurShield (Owens Illionois) Dar Eval - O2 scavenger in EVOH layer

38 Multilayer - active

39 Multilayer Active Amosorb 3000 - transparent O2 scavenging copolyester
OSP (Chevron Phillips Chemical) - oxidisable polymer resin cyclohexenyl methyl acrylate + photoinitiator and catalyst

40 Nanocomposites Improved mechanical properties, eg strength to weight
Improved thermal stability and heat distortion temperature Improved barrier properties Better chemical resistance Better transparency, appearance

41 Nanocomposites Mitsubishi Gas Chemical Co + Nanocor
nanoclays combined with polymers silicate clays, x 1nm, large surface area, high aspect ratio nanocomposites retain flexibility, transparency of unfilled polymer permeability greatly reduced 2-20x, filler levels 1-5% improved barrier for film and PET bottles first application ‘Imperm 105’ in films - still clear second application ‘Imperm 107’ in bottles - currently hazy potential cost reduction - fewer layers


Download ppt "Global Food & Drink Trends Food & Drink Innovation Network Packaging Innovation by Richard Roberts, Principal Consultant Pira International 20 October."

Similar presentations


Ads by Google