Presentation on theme: "SJA Film Technologies Ltd"— Presentation transcript:
1SJA Film Technologies Ltd The presentation is really just a brief introduction into what SJA are about.A brief Introduction
2The company was formed in 2003 when 4 colleagues decided that they wanted to go it alone and form their own company2003 – The birth of SJA
32009Home – 2005In 2005 SJA moved into the current premises but at the time only occupied half the buildingIn 2009 the other half of the building came available and SJA took the opportunity to take over the whole building
4SJA Film Technologies Ltd. Initially performed -Some SlittingRewinding (salvage work)Limited Film supply – mainly cast polypropyleneWhen they first started the company did some slitting, salvage work and a limited film supply which was mainly cast PP.
5Conventional Slitting Conventional slitting remains a big part of the business for SJA with trade slitting forming a large part of this.
6Slitting Capabilities Duplex and Centre Surface Winding availableWidths from 6mm (2mm on spoolers) to 1600mmThickness 6µm to 400µm in extensible / non extensible substrates – dependent on substrate propertiesUnwind Diameters up to 1000mmRewind Diameters up to 780mmRazor in Air, Razor in Groove, Shear Slit and Crush CutWeb guide facilities available on all machinesConversion of films from SJA Stock to required sizeTrade Slit customer films as requiredFilms slit – CPP, BOPP, PET, METPET (including ALUPET), HDPE, LDPE, Paper, Foils, Mica, Adhesives and many others.This gives an outline of the slitting capabilities here at SJA.
7Additional Services Packaging – wrapped or boxed as required Labelling – SJA, plain or customers ownHot Needle Perforation – all over or strip in P1 or P8 patterns – P160 strip onlyJ-Fold and Centre-Fold – up to open width of 2150mmSalvage RewindingLabel Stock – Facility available to slit, rewind or salvage label stockThese are extras to the list of slitting capabilities and we can tailor packaging and labelling to meet customer requirements.
812 & 24 Head SpoolersIn response to a query from a potential customer asking whether SJA could do spooling the 12 head spooler was purchased. Then with demand increasing and the 12 head spooler reaching capacity the 24 head spooler was purchased
9Comparison Spool 20000m Full shift run time! A conventional red tint pad will have 2000m to 3000m on it and may run for about 1 hour on a machine. A spool can give up to 10 times that production time running for a full shift thus removing a lot of downtime. Can also make large savings in scrapConventional Pad – 2000m to 3000m1 hour run time.
10DespoolerTo encourage customers to use spools instead of pads a lot of work has been done on producing very effective despooling units which can be supplied as part of the spool package
11Spooling / Traverse Winding Two state of the art spoolers – 12 head and 24 headSpools or pads in a wide variety of formatsUnwind diameter up to 1200mmUnwind width up to 500mmSpool width up to 300mm both machinesSpool diameter up to 460mmSlit widths 2mm through to 40mm both machinesLine and edge guide for precision windingRazor and rotary shear cut facilitiesBlades accurate to 0.05mm76mm and 152mm core facility both unwind and rewindFull recipe control on both machines
12Films Converted on Spoolers Filmic Substrates – PET, OPP, CPP etc.PaperMET PETALU PET (Aluminium/PET)Security Tapes and Identification TapesHolographic FilmMicaSilicone Release Liners - Filmic and PaperPre Preg MaterialNon-Woven TapesFoamAdhesives Labels, Tapes and FoilsHot Stamping FoilLabel StockWater Swellable Tapes
13Began Coating Film January 2010 Silicone Coating at SJASince it’s arrival the coating machine has become a very valuable asset to SJABegan Coating Film January 2010
14Coater Specifications Offset Gravure UV coatingIn-line corona treaterVarious release levels – customer requirements1600mm wide (can coat 1590mm*)m/min*Thickness range 12 – 250 micronsList of the coater capabilities
15Film Types and available colours HDPE Natural, White Tint, Blue Tint, Red Tint(any colour available)LDPE Natural, White, Red, Green, YellowPET Natural, Matte, Metallised(limited colour range available)CPP White (limited colour range available)Blown PP White (colours available, but may be limited)BOPP Clear(very limited for anything else)MOPP Natural, White (some colours available)A variety of film types in a variety of colours can be coated
16Typical Market Areas Laminate backing. ‘Clear-on-Clear’ labelling. Courier bag tapes (‘Bag Release Tapes’)Secondary Medical applicationsBitumen backing filmComposite surface finish/protection filmSA floor tile backing filmCar door panel insertsThe coated film is used in a wide range of industries with a similar wide range of applications
17Coatweight Measurement An investment in testing equipment allows SJA to ensure consistent performance and the ability to match silicone coatings with customer requirementsRelease Test
18SJA Coating Sales as % of Total Sales Since the coater first began producing the contribution made to the Sales Figures for SJA has increased at a very good rate18
19SJA Film SupplyPolypropylene – Cast (CPP), Oriented (OPP) and Biaxially Oriented (BOPP)Degradable filmsPolyester – PET, METPETSandwich lidding filmRelease Liners and Tapes – Paper and FilmAdhesive ProductsHolographic FilmsNon-wovens and Wovens, Textiles and FabricsAnd many others….SJA now supplies a large range of substrates and this is just an example of some of them.
20BRITISH RETAIL CONSORTIUM 2006 – Achieved BRC StandardFood Packaging and Packaging MaterialsIndustry Recognised Global Hygiene and Quality StandardSJA has been BRC accredited since 20062011 – Coating added to Scope of Standard for SJA
21www.sjafilmtech.com www.sjacoatings.com Enhancing the work done by men and machinery the 2 SJA websites offer customers valuable information on products and services provided
22SJA have a continued commitment to innovation and flexibility which has allowed them to grow and develop into a company with a very varied and successful portfolio.They never know where their products may appear next
23Visit Hall 6, Stand 680 to see SJA at ICE 2013 To consolidate existing markets and reach new markets SJA will be exhibiting at ICE 2013 on 19th, 20th and 21st March in Munich.