Presentation on theme: "SJA Film Technologies Ltd A brief Introduction. 2003 – The birth of SJA."— Presentation transcript:
SJA Film Technologies Ltd A brief Introduction
2003 – The birth of SJA
2009 Home – 2005
SJA Film Technologies Ltd. Initially performed - Some Slitting Rewinding (salvage work) Limited Film supply – mainly cast polypropylene
Slitting Capabilities Duplex and Centre Surface Winding available Widths from 6mm (2mm on spoolers) to 1600mm Thickness 6µm to 400µm in extensible / non extensible substrates – dependent on substrate properties Unwind Diameters up to 1000mm Rewind Diameters up to 780mm Razor in Air, Razor in Groove, Shear Slit and Crush Cut Web guide facilities available on all machines Conversion of films from SJA Stock to required size Trade Slit customer films as required Films slit – CPP, BOPP, PET, METPET (including ALUPET), HDPE, LDPE, Paper, Foils, Mica, Adhesives and many others.
Additional Services Packaging – wrapped or boxed as required Labelling – SJA, plain or customers own Hot Needle Perforation – all over or strip in P1 or P8 patterns – P160 strip only J-Fold and Centre-Fold – up to open width of 2150mm Salvage Rewinding Label Stock – Facility available to slit, rewind or salvage label stock
12 & 24 Head Spoolers
Comparison Conventional Pad – 2000m to 3000m 1 hour run time. Spool 20000m Full shift run time!
Spooling / Traverse Winding Two state of the art spoolers – 12 head and 24 head Spools or pads in a wide variety of formats Unwind diameter up to 1200mm Unwind width up to 500mm Spool width up to 300mm both machines Spool diameter up to 460mm Slit widths 2mm through to 40mm both machines Line and edge guide for precision winding Razor and rotary shear cut facilities Blades accurate to 0.05mm 76mm and 152mm core facility both unwind and rewind Full recipe control on both machines
Films Converted on Spoolers Filmic Substrates – PET, OPP, CPP etc. Paper MET PET ALU PET (Aluminium/PET) Security Tapes and Identification Tapes Holographic Film Mica Silicone Release Liners - Filmic and Paper Pre Preg Material Non-Woven Tapes Foam Adhesives Labels, Tapes and Foils Hot Stamping Foil Label Stock Water Swellable Tapes
Silicone Coating at SJA Began Coating Film January 2010
Film Types and available colours HDPENatural, White Tint, Blue Tint, Red Tint (any colour available) LDPENatural, White, Red, Green, Yellow (any colour available) PETNatural, Matte, Metallised (limited colour range available) CPPWhite (limited colour range available) Blown PPWhite (colours available, but may be limited) BOPPClear (very limited for anything else) MOPPNatural, White (some colours available)
Typical Market Areas Laminate backing. Clear-on-Clear labelling. Courier bag tapes (Bag Release Tapes) Secondary Medical applications Bitumen backing film Composite surface finish/protection film SA floor tile backing film Car door panel inserts
Coatweight Measurement Release Test
SJA Coating Sales as % of Total Sales
SJA Film Supply Polypropylene – Cast (CPP), Oriented (OPP) and Biaxially Oriented (BOPP) Degradable films Polyester – PET, METPET Sandwich lidding film Release Liners and Tapes – Paper and Film Adhesive Products Holographic Films Non-wovens and Wovens, Textiles and Fabrics And many others….
BRITISH RETAIL CONSORTIUM 2006 – Achieved BRC Standard Food Packaging and Packaging Materials Industry Recognised Global Hygiene and Quality Standard 2011 – Coating added to Scope of Standard for SJA