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SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi Seminar Sehari Aplikasi Internet Di Era Milenium Ketiga.

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Presentation on theme: "SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi Seminar Sehari Aplikasi Internet Di Era Milenium Ketiga."— Presentation transcript:

1 SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi Seminar Sehari Aplikasi Internet Di Era Milenium Ketiga Gedung Fakultas Teknik Universitas Pancasila Jakarta, 21 September 2000 IT In Manufacturing Industries : R&D and Application

2 Agenda Background Outline, Subjects and Cooperation IT in Manufacturing (Automobile & Parts; Electronics & Parts ; Textile & Apparel ) Future Activities (SCM & EC) Conclusion

3 Background of the Activities ASIAN The World Growth Center, Production Base Asian Manufacturing Industry u Rise in labor cost u Shortening in product development cycles u Increase of distribution cost in accordance with expansion of the market u Upgrading of the supporting industries Information Technology

4 Activities Outline u Mission International cooperative research and development of integrated information system to support the manufacturing process from design to production through international network in order to upgrade the manufacturing and supporting industries in Asian countries

5 Subjects u Integrated Product Data Management Network System u Integrated Product Data Management Network System Develops the prototype system and conduct verification test using the system u Data Exchange Aims to realize the exchange of electronic data on product models and documents beyond company groups and boundaries u Concurrent Engineering Revision of design and manufacturing documents is efficiency managed in concurrence among countries u Common Parts Database A common parts database necessary for design and manufacturing can developed to avoid the duplication u Others Operability, human interface, security, translation are studied

6 Cooperation With Industry Sectors u Automobile & Parts R&D on application Information system for preparing Welding Line in assemble factory for a new car, etc u Electronics & Parts R&D on an Electronic Catalogue and Concurrent Engineering System to use for design of printed circuit boards (PCB) for TVs, air conditioners and telephones, etc u Textile & Apparel R&D on exchange electronic data of production plan and results

7 Malaysia Assembly Manual PROCESS NO. XYA Process Flowchart Parts name... ABCD010 ABCD020 ABCD030 ABCD040 ABCD050 ABCD060 ABCD070 ABCD080 ABCD090 Process Flow XYB XXEXYAXZD XYC Thailand Indonesia China Model of Information sharing for Automobile & Parts Industries between Japan and Asian countries for production preparation of assembling welding process Matic Project Automobile & Parts

8 System Overview Parts Parts suppliers suppliers R&D Institutions Integrated information system Parts List CAD Production preparation database Data repository Assembly companies Data exchange function Technical material editing system Informatio n Center Technical data supply system between companies Technical material editing system Production preparation database Parts List Equipment Specificatio n Matic Project

9 System image R&D institution MATIC system Process Flowchart Parts name...... ABCD010 ABCD020 ABCD030 ABCD040 ABCD050 ABCD060 ABCD070 ABCD080 ABCD090 Process Flow XYB XXE Assembly Manual PROCESS NO. XYA CAD Data General Technical Material Work procedure 1. Set parts on............ 2. Weld......... 3. Parts Name Process No. - Input parts list data - Input CAD data - Create flowchart(standard) - Create assy manual(standard) - Send modification information - Modify materials by design change - Create flowchart(local) - Create assy manual(standard) - Create assy manual(local) - Modify materials by design change - Create general technical materials Assembly company - Create technical data for suppliers - Send technical data for suppliers - Send modification information Data repository - Receive the technical data - Receive the modification - Send technical data Internet XYAXZD XYC Specifications, production drawing,etc. Information Center - Manage data for suppliers - local language menu service 1st experiment 2nd experiment Suppliers Integrated information system Technical materials editing system Technical data supply system between companies

10 Process - Flow Chart Parts- List from Design section decide in which order Matic Project

11 VRML Technical Material Matic Project

12 welding points and welding type are added Process Flow Chart CAD Assembly Manual Matic Project

13 INTERNET Businesss Custom National System National Regulations Security Country B Parts Vendor Electronics Maker Parts Vendor Electronics Maker Country A Country C Electronics Maker Matic Project Electronics & Parts

14 Textile & Apparel Sewing Technology, Standard Sheet System Sewing Technology, Standard Sheet System International EDI System International EDI System Translation System Schedule Production System Schedule Production System Data Interchange System Data Interchange System Internet Wacoal, China Wacoal Corp.Japan PT. Wacoal Indonesia, Citeureup, Bogor EDI message Technical Term DB Translation Dictionary Factory DB Design Image DB Matic Project

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17 Japanese English Matic Project

18 Japanese English Matic Project

19 Future Plan Activity Material Supply-Chain Management & E-Commerce Development SCM : value delivery to customers through co-ordination: u Order generation; order taking u Order fulfilment; distribution of products, services, information E-C : value delivery to customers through coordination/integration: u Electronic exchange of goods (products, services, information) u Supporting functions (banking, insurance, etc.)

20 SCM aims to satisfy... Supplier Demands Payment options Forecasting Timeliness Inventory management Tracking Sales performance Feedback Customer Demands Quality and consistency of service Customisation / convenience Selection options Payment options Availability information Distribution information Interaction Internal Demands Reduced costs Increased revenues Branding / customer loyalty

21 Can E-Commerce Help ? Inventory Management / Customisation F Provides customised supply catalogues on customers intranets F Customers save from purchase-order processing costs F Can offer add-on and customised services Selection Options F Deal directly with suppliers to receive multiple bids for parts F Save $500 - $700 M off purchasing costs over 3 years F Cut purchasing cycle times by 50%

22 Conclusion General Achievement General Achievement IT application in manufacturing industry Production Control System Database Process scheduling production Security system, etc. Future Activities Future Activities SCM & EC Development Web Connected System Development Promote to Industries Association

23 Gd. II BPPT Lt. 21 Jl. Thamrin No. 8 Jakarta 10340 http:// www.dtie.bppt.go.id Sulistyo Tel: +62-21-316-9805/13 Fax: +62-21-316-9811 E-M: sulis@inn.bppt.go.id Badan Pengkajian dan Penerpan Teknologi Direktorat Teknologi Informasi dan Elektronika


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