Presentation on theme: "Norwegian Days’11 October , Vilnius By Stefan Sandbacka"— Presentation transcript:
1 Norwegian Days’11 October 12 2011, Vilnius By Stefan Sandbacka Cambi ASSkysstasjon 11APb 78N-1371 AskerNorwayTel:Fax:
2 CAMBI Established in 1989 Today, 80 employees Built and delivered the first biogas plant in 1995 at Hamar, NorwayTechnology supplier within advanced anaerobic digestion technologyOwn patent: Thermal Hydrolysis ProcessDelivered > 25 biogas plants world wide, 7 plants under construction800 GWh/year with renewable energy300,000 ton/year reduction of CO₂ emissionsTurnover 2010: NOK 227 mill (€ 28 mill)Est. turnover 2011: NOK 411 mill (€ 51 mill)Awarded the Oslo City Waste Biogas plant 2011, Contract value 43 mill Euro.( largest contract in the company’s history)Highest loaded (most efficient) sludge digestion projects in the world: Up to 7 kg VS/m3 today against 2-3 in conventional digestion.United Utilities: Manchester 3 mill. p.e. (contract negotiations)Thames Water: Chertsey, Riverside (1.6 mill. p.e.)Anglian Water: Cotton Valley, WhitlinghamWelsh Water: Cardiff + 2 smaller plants on tender 2009> 1 mill. tons/y of CO2e avoided by curbing methane (landfill gas) release
3 Still testing out new ideas! THE FOUNDER Odd Egil SolheimStill testing out new ideas!’86 – ’91 : Glommen Skog AS oppretter et datterselskap med navnet Kambi AS: Datterselskapet Kambi AS (org. nr: ), ble innfusjonert i Glommen Skog AS. Samtidig endret Glommen Skog AS navn til Kambi AS, og fisjonerte i 2 selskaper: Kambi AS (1/5) og Glommen Fond AS (4/5). (Glommen Fond AS ble formelt stiftt ). Kambi AS var en videreføring av det opprinnelige Glommen Skog AS.juli-1992: Petrol Holding AS kjøper Glommen skogeierforeningens aksjepost i Kambi AS. I tillegg tilbyr Petrol Holding AS de øvrige aksjonærene i Kambi AS å kjøpe deres andel i Kambi AS.: Kambi AS endrer navn til Cambi AS.: Cambi AS overdras fra Petrol Holding AS til Cambi Holding AS. (Cambi Holding AS ble stiftet av Petrol Holding AS). Overføringen skjer ihht. forskriften om konserninterne overføringer.: Cambi Holding AS endres til Cambi Holding ASAUtvikling i aksjekapitalen til Cambi AS ( )Dette må editeres!! Olle så mye tall etc, men mer den morsomme historien om hvordan OE ”fant opp” Cambi THP. : Stiftet av Glommen Skogeierforening ved tegning av 500 aksjer á 100,-. Total aksjekapital på NOK ble fullt innbetalt i kontanter.1986 / 1987: Rettet emisjon (når?). Privat plassering (når?). Endring av pålydene (100,- til 20,-)?: Aksjekapitalen splittes i en fisjonen, hvorav Kambi AS får 1/5 som tilsvarer NOK , fordelt på aksjer pålydende NOK 20,-.: Rettet emisjon, hvor Cambi Holding AS tegner seg for aksjer à NOK 20,-. Totalt betalte Cambi Holding AS inn NOK Aksjekapitalen økte med NOK til NOK , og det overskytende var overkurs på NOKabout finding an efficient solution to utilize the birch hard-wood resources in the area.from the forest industry in Elverum, Norway, to our Technical Director Odd Egil SolheimCambi is a Norwegian bio-energy company founded in It began with an inquirySolheim was hired as a consultant and a Thermal Hydrolysis test unit was subsequentlyforestry fertilizer. The Thermal Hydrolysis test unit was therefore also used to test the(HIAS) contacted the forest industry in Elverum to identify potential uses of sludge asconstructed. At the same time, Hedmarken Inter-Authority Wastewater Cooperationprocessing of sludge before anaerobic digestion. The experiments and testing wereenergy. Cambi generates high quality products and continually increases its expertiseplant. Today Cambi is a world leader in converting sludge and biowaste into renewablehighly successful and brought Cambi its first contract, with HIAS’ wastewater treatmentin innovative environmental technologies. Cambi expands its technology through aplant in Verdal, Norway. This is the first biogas plant ever to satisfy strict EU demandscontinents, and is currently commissioning the world’s most modern biowaste digestionstrong focus on research and development. Cambi has established 15 plants on threehuman diseases in the biowaste.regarding the treatment of animal by-products, by eliminating all animal, plant and
4 CAMBI’S BUSINESS AREAS Biosolids:Plants for enhanced biogas production from municipal & industrial sludgeBiowaste:Plants for biogas from source-separated organic wasteBiorenewables:Biogas production from organic residuesLigno-cellulosic biomass pre-treatment for bio-ethanol & biogasOperations:Cambi Operations provides support and operation services tomaximize plant performanceEstablished in Offices in Norway, Denmark, UK, and USAGlobal industry leader in our segment (advanced biogas production from sludge and biowaste) with approx 23 plants worldwide and 3 plants under constructionTreatment capacity for sludge and biowaste equivalent to 17 million peopleTreament capacity of 488,000 metric tons of DS/yearProduction capacity 1,200 GWh thermal energy and 485 GWh electrical energyGreen energy production replaces 485,000 tonnes of fossile CO2 emissions. Avoidance of methane emissions from landfills, less transport, etc. comes in addition.Cambi THP is an eco-friendly “Paradigm-shifting Technology”, dramatically improving design and operations, and helping EPC contractors win turnkey biogas plant contracts
5 ………………….TO A BRIGHTER FUTURE – WITH BIOGAS (First prototype)
7 BIOGAS PRODUCTION“The Dublin THP digestion plant ... can produce 3.5m³/day of biogas per m³ of digester capacity, which is 350% of the normal situation.”Dublin, IrelandMay reach up to 100% more biogas production than conventional technology(most cases).We have to do a spesific analysis on your situation to confirm that this will be the case here.Make you energy neutral. Is this important for you?Conventional treatmentCAMBI THP
8 CAMBI SIGNIFICANTLY REDUCES CARBON FOOTPRINT ”… installation of anaerobic digestion … significantly reduces carbon foot print, especially if dewaterability is improved” (Auty and Blake, 2008, Barber, 2009)“… [The] thermal hydrolysis pretreatmentsystem at … Davyhulme … will reduce [United Utilities’] carbon footprint by 8% - the equivalent of removing 270,000 cars off the road for 30 years.”, March-April 2009, WorldwaterWhy does Cambi reduce carbon footprint? Quote?
9 Benefits from the Cambi process Higher breakdown of material - produces more biogasHigher dewaterability – less cake with higher fertilizer valueHigher digester load – smaller plant – smaller investmentSterilized sludge – can be spread on farmland
10 General project information Employer:Vilniaus Vandenys, the municipal Water and Wastewater Company of VilniusContractorConsortium WTE Wassertechnik GmbH/Cambi ASRegarding the internal relations in the Consortium Cambi in reality acts as a subcontractor to WTELocalisation of plant: Vilnius, LithuaniaExisting sludge treatment plant, will be modified and extendedTotal Project value: App 58 mill EURCambi Project value: 5.9 mill EURKey dates:Contract award:Detailed engineering completed:Restart of project:Start Cambi installation: April 2011Construction complete:Start up of THP:
11 Scope of work- Consortium Develop and modernize the sludge treatment systems at Vilnius Waste Water Treatment Plant (WWTP)Sludge thickening, digestion, sludge dewatering and low-temperature drying as well as the utilization of the produced biogas in a combined heat and power station.After modernisation, plant will treat sludge from Vilnius WWTP and surrounding water treatments plantsNew sludge treatment system will be integrated in existing buildingsTurn Key delivery
12 Scope of work - CambiTurn key supply of Thermal Hydrolysis Plant (THP) which includes:Thermal Hydrolysis Plant (THP)1 pulper, 5 reactors, 1 flashtank and integrated control system3 sludge coolersHeat exchanger and fin-fan coolersDesign and engineering related to the supplied plantInstallation of supplied equipmentCommissioning of all supplied plant on waterTraining of operatorsOperating and maintenance manual
15 Experience from cooperation with Lithuanian companies Local company (RIFAS) is used for detailed design and installation of Control system and MCC.Experience so far is good. (We do not know the conclusion until the plant has started.)Communication might sometimes be challenging due to missing English skills among some of the employees.Local site representative hired through company EviktaEvikta was engaged by WTE for construction application processExperience is goodHe is fluent in Lithuanian and EnglishKnowledge about local regulationsPersonal/company authorisation is required for approval of installation workEvikta is also used for minor mechanical modifications. Experience is good with respect to quality and costs.
16 Experience from cooperation with Innovation Norway Innovation Norway was used for engaging the site representativeSuggested potential companies that could offer the site representative service in addition to evaluation of companies suggested by Cambi.Prepared an evaluation of potential candidatesSupport during interwievSupport for writing the contract
17 Challenges related to the project in Vilnius Process for construction applicationDetailed engineering (Technical design) had to be completed for construction application.A Lithuanian company (Evikta) prepared the documentation for the application.5 months approval period for evaluation of the application for Litianianian authorities was indcated at project start.The evaluation period was extended due to internal processes inside Lithuanian authorities