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Bensberg Enhancement Components

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Presentation on theme: "Bensberg Enhancement Components"— Presentation transcript:

1

2 Bensberg Enhancement Components
EDI DELINS Deadline Splitting EDI External Service Agent (ESA) Orders / MAIS Credit Memo Procedure Payment Advice Application Supplier Evaluation MM Production Process Evaluation PP Delivery Performance SD Requirements Analysis MD04 Open Quantities

3 Logistics Chain MM = Material Management PP = Production & Planning
Supplier Evaluation MM Production Process Evaluation PP Delivery Performance SD MM = Material Management PP = Production & Planning SD = Sales & Delivery

4 Welcome! Supplier Evaluation The Bensberg GmbH welcomes you to the
Presentation of the Enhancement Component Supplier Evaluation

5 Overview Evaluation Goods receipts (GR) Backlog
Modules are selectable Goods receipts (GR) Backlog Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

6 Evaluation of GR items according to time / quantity
Starting point: Goods receipt posting in SAP-R/3 automated saving of the information relevant for the evaluation by the message determination (SAP-standard) According to VDA 5001 and Percent, separate evaluation of deadline and quantity reliability, customer-specific solutions Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

7 Assignment of the delivered quantity to the open quantities
GR items Evaluation according to VDA Mutual evaluation of deadline and quantity: Purchase document Delivery Assignment of the delivered quantity to the open quantities on time days too early Determination of the VDA-key figure according to supplied schedule line with simultaneous consideration of the proportional quantity and time difference The higher the VDA-key figure the worse the delivery performance

8 Evaluation separately according to deadline and quantity reliability
GR-items Evaluation separately according to deadline and quantity reliability Deadline and quantity reliability are determined separately by considering tolerances and afterwards a weighted, consolidated result is calculated. Example: Purchase document Delivery Quantity evaluation in case of deviations of: 0% % 1% - 10% 80% 11% - 20% 60% from 21% 0% Delivery reliability 100% Quantity reliability 60% Variable weighting, here 50% / 50% Delivery performance 80%

9 Evaluation of GR items according to time / quantity
Data extraction and evaluation Analysis programs Data export Repeat-Job Evaluation GR according to time/quantity GR posting Material document Purchasing document Database tables Basis data Evaluation parameters real time Saving of all relevant data Evaluation results Advantage: good performance, repeatability of the evaluation

10 Evaluation of GR items according to time / quantity
Starting point: Goods receipt posting in SAP-R/3 saving of environment data upon the goods receipt asynchronous evaluation According to VDA 5001 and Percent Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

11 Local service evaluations in respect to delivery performance
GR items Local service evaluations in respect to delivery performance Supplier Delivery performance evaluation Supplier Delivery Goods receipt: Thrusday 100 St. Goods receipts Delivery Delivery Delivery Local service- criterion Shipping instructions VMI Total result ‘Delivery performance‘

12 Evaluation of GR items according to time / quantity
Starting point: Goods receipt posting in SAP-R/3 saving of environment data upon the goods receipt asynchronous evaluation According to VDA 5001 and Percent Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

13 Delivery schedule (DS) treatment
Ship-to Party Goods receipt Thursday 100 Sold-to Party Delivery schedule: Thursday 100 Supplier Supply Delivery schedule: Friday 80 on time due to change: according to first DS Evaluation Monday: changed on Wednesday:

14 Used delivery schedule
Delivery schedule treatment Time window DS 1 DS 2 DS 3 DS 4 Monday DS 5 Wednesday Goods receipt Thursday Punishment of the supplier will be avoided, VDA Used delivery schedule VDA VDA 2,00 Definition of time windows (e.g. 1 week, 1 month, number of days) Parallel evaluation of all delivery schedules within the time window Usage of the most favorable delivery schedule for the supplier Further evaluation option: delivery schedule flexibility Positive result, as the supplier was able to react on the last delivery schedule.

15 Evaluation of GR items according to time / quantity
Starting point: Goods receipt posting in SAP-R/3 saving of environment data upon the goods receipt asynchronous evaluation According to VDA 5001 and Percent Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

16 GR items Smoothing Offsetting of quantity deviations by means of time windows (number days), alternatively with simulation Time window Goods receipt 200 pcs. Smoothing Reliable in respect to time and quantity Monday 100 pcs. Tuesday 100 pcs. Schedule line Goods receipt Monday 120 pcs. Punishment due to overdelivery Goods receipt Thursday 80 pcs. Punishment due to underdelivery

17 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

18 Backlog Evaluation of backlog Determination of backlog at a defined point of time schedule lines of orders and scheduling agreements with schedule line date < current date leads to a complete backlog view Evaluation like 'normal' GR regularly executed (optimal: daily) backlog evaluations show the dynamical deterioration Histories of complete backlog views in preparation: Analysis of the backlog development of a supplier, with monitoring (alarm system) and evaluation option Consideration of backlog evaluations in the analyses is selectable

19 Evaluation of backlogs
Data extraction and evaluation Analysis programs Data export Repeat Job Backlog collector Evaluation backlog according to time and quantity Data base tables Purchasing document Basis data Evaluation parameters Complete backlog view Evaluation result

20 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

21 Manual GR postings / KANBAN
Special evaluation options Evaluation of VMI, if necessary with data transfer from SupplyOn Evaluation of consignation goods with stock limits or determination of range of coverage (according to requirements) Manual evaluations without goods receipt, e.g. external data. Posting with independent user interface or by means of a released function module Customer-specific solutions, e.g. for the evaluation of KANBAN (in hours in consideration of shift-times) Consideration of special evaluations in the analyses is selectable

22 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

23 Evaluation of quality Starting point:
Quality key figure of the usage decision Coding indicated in the quality message (with evaluation) At the moment of the analyses Independent key figure in % Local service evaluations for quality (analogous to delivery performance) Upload option from external systems (scheduled)

24 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

25 Evaluation of defective parts in PPM (Parts per Million)
Defective parts * / total parts Control Quality message with filter options according to message type, status, coding... Movement type / Movement reason Result as PPM figure – independent of the quantity unit PPM figure – according to quantity unit PPM figure in % PPM figure according to material PPM analysis with monitoring of target agreements

26 Percentage target agreement
Evaluation of the defective parts in PPM (Parts per Million) Evaluation of the PPM figure for each movement (delivery/and return delivery) (Defective parts* / total parts at certain a particular time) Percentage target agreement Delivery Return delivery Date Quantity PPM figure

27 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

28 Service criterion Service criterion Evaluation according to free-definable criterion, as e.g. Certification Flexibility Friendliness (subjective criterion) Individual weighting of each criterion, global or e.g. definable according to supplier (0-weighting  information) Evaluation in percent or according to a point system with internal conversion into % Evaluation of a Supplier Supplier according to delivery plant Material document

29 Service criterion Evaluation by means of:
Released function modules Target: to use as far as possible the information existing in the R/3 or external systems Independent user interface (also customer-specific) with maintenance dialogue Monitoring of Authorizations Evaluation limits (Min-, Max- or fixed values) Number of evaluations (e.g. at most 2 but at least 1, with monitoring) Moment of evaluation (e.g. at the latest at 3rd working day, with monitoring) Independent key figure in %

30 Service criterion Bensberg function modules for Shipping instructions
Price reliability Delivery schedule flexibility VMI if necessary with data transfer from SupplyOn Consignation with stock limits Consignation with range of coverage PPM costs (individual) Number of quality notifications (total and open) Global und local

31 Global and local service evaluations
GR items Goods receipts local Service evaluations for delivery performance Total result Delivery performance Supplier Usage decisions Quality notifications local Service evaluations for quality Quality Service global Service evaluations Weighting Shipping instructions VMI Reaction time to Quality notifications Certification Flexibility Friendliness The assignment GLOBAL or LOCAL can be changed dynamically at any time

32 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active user interface: - Global analyses - Individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

33 Total evaluation A, B, C - Classification Total evaluation in %
e.g. weighting 5 e.g. weighting 3 e.g. weighting 2 e.g. weighting 2 A, B, C A, B, C A, B, C A, B, C Delivery performance in % Quality in % PPM in % Service in % Standard classification: A-classification, if >= 90% B-classification, if >= 75% C-classification, if < 75% Recoding of evaluations - before total evaluation - after total evaluation

34 Overview Evaluation Goods receipts (GR) Backlog
Special evaluation options Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analyses with active interface: - global analyses - individual analyses Modifications: - Revaluation - Evaluation ‘Legacy data’ Internet interface (WEBGUI) Data export for external systems (SAP-BW)

35 Analyses Individual analyses of each goods receipt position with all evaluation bases Analysis according to supplier and month (cross table) Analysis according to supplier and material with ranking Analysis according to quantity and time ALV-analysis Information of the supplier by post, fax or WEB-GUI-interface for the internet connection

36 Analysis – Individual analysis

37 Selection and sort keys
Individual analysis Selection and sort keys Further selection options can be activated Only strategic suppliers Choose sort key

38 Individual analysis Total evaluation for each sort key (here: supplier) within the selected period items involved Sort key next slide S-Kf = Service Q-Kf = Quality VDA = Delivery performance

39 Individual analysis Total evaluation (as before) with individual evaluation of all items involved Overdelivery Underdelivery GR Manual Evaluation basis VMI Backlog next slide Analysis Service Analysis PPM Document numbers (material, purchasing) + supplier are interactive (Hyperlinks to SAP-Standard)

40 VDA evaluation basis according to settings
Individual analysis VDA evaluation basis according to settings Time difference in working days 2 = too late 1 = too early

41 Individual analysis Evaluation basis in case of separate evaluation of deadline and quantity

42 Evaluation parameters and calculation
Individual analysis Evaluation parameters and calculation

43 open quantity prior to GR
Individual analysis Purchasing deadlines at the moment of the GR posting (basis deadline) red = overdelivered open quantity prior to GR open quantity after GR

44 Parallel evaluated delivery schedules within the time window
Individual analysis Parallel evaluated delivery schedules within the time window Activation can be changed (with immediate effect) orange = active DS green = most favorable DS

45 Total evaluation (as before) with service analysis
Individual analysis Total evaluation (as before) with service analysis Service analysis next slide

46 Service analysis – total overview
Individual analysis Service analysis – total overview Details for criterion next slide

47 Service analysis - Detail for criterion
Individual analysis Service analysis - Detail for criterion Details for the result

48 to modify the evaluation
Individual analysis Possibility to modify evaluations Possibility to enter comments and to modify the evaluation

49 Upon clicking on a single result field, the dialog is started
Individual analysis Possibility to modify evaluations Possibility to enter comments and to modify the evaluation Upon clicking on a single result field, the dialog is started Only comment Evaluation has been modified

50 Total evaluation with individual evaluation of the items involved
Individual analysis Total evaluation with individual evaluation of the items involved Filter- Download change Possibility to enter comments +interactive option to change key figures (if so marked) change Start chart Download / Excel Filter Graph Sort methods Remarks/Changes Hyperlinks User profile Document number (material, purchasing department) + supplier are interactive (Hyperlinks)

51 ALV - Analyses (Advanced List Viewer)
Cross table ALV - Analyses (Advanced List Viewer)

52 ALV - Analyses (Advanced List Viewer)
Cross table ALV - Analyses (Advanced List Viewer)

53 Cross table Analysis Cross table

54 Analysis per calendar year and supplier according to month or week
Global analysis 'Cross table': Analysis per calendar year and supplier according to month or week

55 Example: Delivery performance according to VDA
Globale Analyse 'Cross table': Analysis according to calendar year and supplier Example: Delivery performance according to VDA Analysis options: Goods receipts VDA-key figure nächste Folie context-depending individual analysis Under preparation: 2 additional columns for the supplier - Target value per month 'supplier development' per month - Deviation from target value with colored indication blank = no GR

56 Individual analysis based on cross table
Global analysis Individual analysis based on cross table items involved

57 Analysis - Supplier and Material
Cross table Analysis Supplier and Material

58 Analysis according to supplier and material
Objective: Information for the supplier Ranking Information for the Management to supplier Parameters: Post, Fax, Management or dispatch filter Sort keys with ranking

59 Analysis according to supplier and material
Individual analysis next but one slide Detail next slide

60 Analysis according to supplier and material
Dispatch to the supplier by Mail, Fax, or Dispatch by form: - Bensberg form - customer-specific form When clicking on the magnifying glass in line 'Total' the weighted individual evaluations are displayed:

61 Analysis according to supplier and material
Supplier print out This standard print out can be replaced by an own form. A further standard print out is under preparation

62 Analysis - Quantity and Time
Cross table Analysis Quantity and Time

63 Analysis according to quantity and time
Objective target: Presentation of quantity and time deviations Over-/and underdeliveries either in % or in quantity units Limit quantities, from which the display will be marked colored

64 Analysis according to quantity and time
Analysis quantity Additional break down + evaluation according to material individual analysis

65 Analysis according to quantity and time
Analysis times Sum of the schedule lines may exceed the sum of GR.

66 Analysis according to quantity and time
Analysis times with break down Purchasing documents (orange) Material documents (blue)

67 Alarm system Definition of limit values, e.g.:
The percent evaluation of the supplier for delivery performance falls below the limit value Supplier exceeds the PPM-target agreement Certification of the supplier expires Backlog has not been reduced as expected Development of the supplier is not satisfying The alarm system verifies the limit values and notifies the determined user by internal SAP-Mail, by adding the respective analysis.

68 Overview Evaluation Goods receipts (GR) Backlog Manual evaluation
KANBAN Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analysis with active interface: - Global analysis - Individual analysis Modifications: - Revaluation - Evaluation ‚Legacy data' Internet interface (WEBGUI) Data export for external systems (SAP-BW)

69 Modification of data pool
Modifications Modification of data pool Possibility to revaluate already evaluated items with modified evaluation parameters Immediate adjustment of the evaluations in the individual analysis Post-evaluation of orders and scheduling agreements with delivery schedules (old ones or imported data)

70 Overview Evaluation Goods receipts (GR) Backlog Manual evaluation
KANBAN Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analysis with active interface: - Global analysis - Individual analysis Modifications:- - Revaluation - Evaluation ‚Legacy data' Internet interface (WEBGUI) Data export for external systems (SAP-BW)

71 Internet interface (WEBGUI)
Independent WEBGUI interface Internet profile for supplier: Definition of the selection options Definition of possible evaluations (Delivery performance, Quality, PPM, Service) Limitation of the period Application of the material number of the supplier so far maintained

72 Overview Evaluation Goods receipts (GR) Backlog Manual evaluation
KANBAN Quality Defective parts in PPM Service criterion Total evaluation Time/Quantity VDA and Percent Data pool with basis data and evaluation results Analysis with active interface: - Global analysis - Individual analysis Modifications:- - Revaluation - Evaluation ‚Legacy data' Internet interface (WEBGUI) Data export for external systems (SAP-BW)

73 Data export to external systems
Data export external systems as e.g. SAP-BW Provision of all analysis results in one separate extract transfer table For each evaluated item one data record (master data, evaluation data with timestamp) Timestamps for topicality comparison Data extract report: Check, if new evaluations or modifications of evaluations are available Storage of extract data with new timestamp in extract table Download or direct access Analysis 'classical' and ALV

74 Data export to external systems
Data export for external systems as e.g. SAP-BW Overview Evaluation data: Tables Bensberg Repeat-Job Extract report with Modification check Table 'Extract' with Timestamp List Download / Excel SAP-BW Master data: Tables SAP

75 Embedding of the Bensberg component in the SAP R/3
Add-on to R/3 Programmed in "ABAP" (Advanced Business and Application Programming) Own, name range (/BEE/) assigned from SAP Thus no no interventions in R/3, but access on R/3-data Able to run under R/3-Releases with or without Automotive Automatic generation via SAP standard transport Language versions: D, E, F, ES

76 We thank very much you for your time and interest.
If you still have questions and/or need further information please don't hesitate to contact us. Bensberg Consulting GmbH Posthof 2 D Eitorf Germany Phone: Fax: 0049 (0) 0049 (0)


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