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Lighting Technologies Applications Energy Consumption

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1 Lighting Technologies Applications Energy Consumption
MAE 406 / 589 John Rees, PE, CEM Eric Soderberg, PE, CEM September 26, 2011

2 LIGHTING FUNDAMENTALS

3 World’s Oldest Light Bulb – Burning (almost continuously) Since 1901

4 The 3 Pillars of Energy Efficient Lighting
Visual Task Visual Task WATTS LUMENS F O O T C A N D L E S Meet target light levels Efficiently produce and deliver light Automatically control lighting operation Most Important Slide in Today’s Seminar! 4 4

5 Lighting Fundamentals - Illumination
Light Output Measured at the lamp surface. Measured in lumens. Illuminance or Light Level. Measured at the working surface. Measured in foot-candles. Luminance or Brightness. Measured at an angle to the working surface. Measured in footlamberts.

6 Targeted Illumination Levels
Targeted illumination level is determined by: Tasks being performed (detail, contrast, size). Ages of the occupants. Importance of speed and accuracy. Example of (Potential) Over Illumination: Textile Mills. Fluorescent Fixtures using High Output (2x output of standard). Very High Output (3x output of standard).

7 Recommended Illumination Levels
Activity Illumination Foot-candles Offices: Average Reading and Writing 50-75 Offices: Hallways 10-20 Offices: Rooms with Computers 20-50 Auditoriums / Assembly Places 15-30 Hospitals: General Areas 10-15 Labs / Treatment areas 50-100 Libraries 30-100 Schools 30-150 NCSU GUIDELINES

8 Quality of Illumination
Quality of illumination may affect worker productivity. Quality is affected by: Glare. Too bright. Uniformity of illumination. Color rendition. Ability to see colors properly. Scale is 0 to 100 (100 is best = daylight). Color Temperature. Warm to Cool. Measured in degrees kelvin is warm (yellowish); 5000 is cool or “daylight”.

9 Color Rendering Index (CRI)
A relative scale indicating how perceived colors illuminated by the light source match actual colors. The higher the number the less color distortion from the reference source. CRI = Excellent color rendition CRI = Very Good color rendition CRI = Good color rendition CRI = Fair color rendition 0 – 55 CRI = Poor color rendition

10 Color Rendition cool source is used enhancing blues and greens
warm light source is used, enhancing reds and oranges neutral light source is used Color rendering, expressed as a rating on the Color Rendering Index (CRI), from 0-100, describes how a light source makes the color of an object appear to human eyes and how well subtle variations in color shades are revealed. The higher the CRI rating, the better its color rendering ability.

11 Color Temperature (K˚)
A measure of the “warmth” or “coolness” of a light source. ≤ 3200K = “warm” or red side of spectrum ≥ 4000K = “cool” or blue side of spectrum 3500K = “neutral” 5000K = “Daylight”

12 Color Temperature Scale
North Sky K Color Temperature Scale Daylight Fluo K Cool White K Halogen – 3100K Warm White K Incandescent – 2700K HPS K 12

13 Efficiency Lighting efficiency (efficacy) is expressed as lumens output/wattage input. Ranges from 4 to 200 lumens/watt. Measures how efficiently a lamp converts electrical energy into light. Similar to mpg.

14 Lamp Efficiencies Lamp Efficiency Lamp Type (lumens/watt) Incandescent
Lamp Efficiency Lamp Type (lumens/watt) Incandescent Halogen Halogen HIR™ Mercury Vapor Compact Fluorescent Linear Fluorescent LED Metal Halide Ceramic Metal Halide High Pressure Sodium Low Pressure Sodium

15 Lamp Lumen Depreciation - LLD
As lamps age, they lose a certain amount of output. Old T12 fluoresecents can lose up to 30% of output over their life. New T8 fluorescents maintain up to 95% of original lumens. This depreciation must be accounted for when installing new lighting system. Depreciation is also a result of dirt accumulation

16 Lamp Lumen Depreciation

17 Typical Lamp Life Incandescent 1-2,000 hrs Halogen 2-3,000 hrs CFL
Sodium 24,000+ hrs Metal Halide Mercury 20-24,000+ hrs Fluorescent ,000 hrs Induction 100,000 hrs LED

18 LIGHTING TYPES

19 Luminaires Luminaire = Lighting fixture
Lamps Lamp sockets Ballasts Reflective material Lenses, refractors, louvers Housing Directs the light using reflecting and shielding surfaces. LUMINAIRE IS THE IES (ILLUMINATING ENGINEERING SOCIETY) DESIGNATION FOR FIXTURES. KEY IS THAT THE LUMINAIRE AFFECTS HOW THE LUMENS GENERATED ARE DIRECTED AND DISTRIBUTED.

20 Luminaires (cont’d) Luminaire Efficiency
Percentage of lamp lumens produced that actually exits the fixture Types of luminaires Direct (general illumination). Indirect (light reflected off the ceiling/walls; “wall washers”). Spot/Accent lighting. Task Lighting. Outdoor/Flood Lights.

21 Typical Linear Fluorescent Fixture – Direct Note “cave effect”

22 Typical Linear Fluorescent Fixture – Indirect More uniform distribution
INDIRECT LIGHTING AT 60% OF FOOT-CANDLES OF DIRECT IS AS EFFECTIVE AS DIRECT.

23 Types of Lighting Incandescents/Halogens. Fluorescents.
High Intensity Discharge (HID). Inductive. Light Emitting Diode. MOST COMMON: INCANDESCENT FLUORESCENT HID – HPS AND METAL HALIDE LED MAKING MAJOR INROADS

24 Incandescent Lamps One of the oldest electric lighting technologies.
Light is produced by passing a current through a tungsten filament. Least efficient – (4 to 24 lumens/watt). Lamp life ~ 1,000 hours. NOTE THAT EFFICIENCY IS FROM 4 TO 24 LUMENS / WATT

25 Incandescent Lamps (cont’d)
High CRI (100) – Warm Color (2700K) Halogen 2900K to 3200K) Inexpensive Excellent beam control Easily dimmed – no ballast needed Immediate off and on No temperature concerns – can be used outdoors 100, 75, 60 and 40 watt lamps will be going away in 2012 per 2007 law COLORS ARE WARM – USED IN HIGH END RETAIL BIG ADVANTAGE FOR DIMMING HOWEVER, LED IS ALSO DIMMABLE WITH STANDARD BALLASTS

26 Tugnsten-Halogen Lamps
A type of incandescent lamp. Encloses the tungsten filament in a quartz capsule filled with halogen gas. Halogen gas combines with the vaporized tungsten and redeposits it on the filament. More efficient. Lasts longer (up to 6,000 hrs.) ADVANTAGES OVER STANDARD INCANDESCENT SLIGHTLY MORE EFFICIENT 10% to 20% LESS ENERGY THAN STANDARD INCAND LONGER LIFE

27 Fluorescent Lamps Most common commercial lighting technology.
High Efficacy: up to 100 lumens/watt. Most common fluorescent lamps. T12: 1.5 inch in diameter million, or 63% of fluorescents in the U.S. are still T12 T8: 1 inch in diameter. ~30% more efficient than T12. T5: 5/8 inch in diameter. ~40% more efficient than T12. Improvements have been made in the last 15 years. T5s MINIMUM 20 FT HEIGHT T8s USE ABOUT 1/5 THE ENERGY THAT INCANDESCENTS DO NOTE THAT 63% OF LAMPS IN THE U.S. ARE T12

28 Fluorescent Lamps (cont’d)
Configurations Linear (8 ft., 4 ft., 2 ft., 1 ft.) Ubend (fit in a 2 ft. x 2 ft. fixture). Circular (rare, obsolete). Fixtures can be 4, 3, 2, or 1 lamp per fixture. Output Categories Standard Output (430 mA). High Output (800 mA). Very High Output (1,500 mA).

29 Schematic of Fluorescent Lamp
Phosphor crystals Mercury atom Electron Electrode

30 Compact Fluorescent Lamps (CFLs)
Fluorescent lamp that is small in size (~2 in. diameter, 3 to 5 in. in length). Developed as replacement for incandescent lamps. Two Main Types Ballast-integrated. Ballast non-integrated (allows only lamp to be replaced).

31 Compact Fluorescent Excellent color available – comparable to incandescent Many choices (sizes, shapes, wattages, output, etc.) Wide Range of CRI and Color Temperatures Energy Efficient (3.5 to 4 times incandescent) Long Life (generally 10,000 hours – lasts 12 times longer than standard 750 hour incandescent lamps) Less expensive dimming now available (0-10v dimming to 5%) Available for outdoor use with amalgam technology GREATEST ADVANTAGES: HIGHER EFFICIENCY LONGER LIFE, ABOUT 10,000 HOURS BEST $$ OVER THE LIFE WHEN ENERGY COSTS CONSIDERED INSTANT START – CAN BE USED WITH OCCUPANCY SENSORS GOOD CRI DISADVANTAGES: DIFFICULT TO DIM MORE COSTLY THAN INCANDESCENT MOST HAVE A 60 SECOND WARM-UP TIME

32 Compact Fluorescent Lamps (cont’d)
Use ¼ the power of an incandescent for an equivalent amount of light. (an 18-watt CFL is equivalent to a 75-watt incandescent.) 10,000 hour life. (10x an incandescent). Saves about $30 over the life of the CFL.

33 Ballasts Auxiliary component that performs 3 functions:
Provides higher starting voltage. Provides operating voltage. Limits operating current. Old type ballasts were electromagnetic. New ballasts are electronic. Lighter, less noisy, no lamp flicker, dimming capability). HOW TO DETERMINE IF A BALLAST IS ELECTRONIC OR MAGNETIC MAGNETIC BALLASTS WILL NO LONGER BE ABLE TO BE PRODUCED AS OF 2012 ELECTRONIC ADVANTAGES: LONGER LIFE THAN MAGNETIC ELIMINATES THE FLICKER

34 Ballast Factor DEFINITION: The fraction of rated lamp lumens produced by a specific lamp-ballast combination APPLICATIONS: High Ballast Factor Increases output ( ) AND energy consumption Typical Ballast Factor Comparable light output in ( ) one-to-one replacement Low Ballast Factor Decreases light output ( ) AND energy consumption For optimal efficiency lamps and ballasts must be properly matched. Maximize energy savings by selecting electronic ballasts with ballast factor that provides target illuminance. FIXTURE WATTAGE INPUT IS NORMALLY PROPORTIONAL TO BALLAST FACTOR NOTE – THIS IS IMPORTANT FOR HOMEWORK ASSIGNMENT

35 Ballast Circuit Types Instant Start Ballast – starts lamp instantly with higher starting voltage. Efficient but may shorten lamp life. Rapid Start – delay of about 0.5 seconds to start; supplies starting current to heat the filament prior to starting and continues during operation. Uses 2 to 4 watts more than an instant start ballast. Programmed Rapid Start - delay of about 0.5 seconds to start; starting current heats the filament prior to starting, then cuts off during operation. PROGRAMMED START BEST FOR OCCUPANCY SENSORS WITH MORE ON/OFF PROGRAMMED START SLIGHTLY MORE WATTAGE THAN INSTANT START INSTANT START DEGRADES MORE WITH STOPS AND STARTS

36 High Intensity Discharge (HID) Lamps

37 High Intensity Discharge Fixtures

38 High Intensity Discharge (HID) Lamps
produces light by means of an electric arc between tungsten electrodes housed inside a translucent or transparent fused quartz or fused alumina (ceramic) arc tube filled with special gases.

39 High Intensity Discharge Lamps (cont’d)
Arc tube can be filled by various types of gases and metal salts. HID lamps are used in industrial high bay applications, gymnasiums, outdoor lighting, parking decks, street lights. Efficient (up to 150 lumens/watt). Long Life (up to 25,000 hours). Drawback – take up to 15 minutes to come up to full light after power outage. ADVANTAGES EFFICIENT, ESPECIALLY ELECTRONIC PULSE START DISADVANTAGES

40 High Intensity Discharge Lamps (cont’d)
Types of HIDs Mercury Vapor (obsolete) Sodium Vapor High pressure Low pressure Metal Halide Arc tube contains argon, mercury, and metal halides. Gives better color temperature and CRI. MOST COMMON ARE: OLD MERCURY VAPOR – BLUE/GREEN HPS – YELLOWISH – POOR CRI BUT HIGH EFFICIENCY. GOOD FOR SECURITY LIGHTING WHERE COLOR RENDITION IS NOT IMPORTANT METAL HALIDE – GOOD CRI BIGGEST DRAWBACK START AND RESTART DELAY

41 Metal Halide Lamps Most common HID in use today. Recent Improvements.
Allow higher pressure & temperature. Better efficiency, better CRI and better lumen maintenance. Pulse Start vs. older Probe Start Ceramic vs. older Quartz arc tube. MOST COMMON ARE: OLD MERCURY VAPOR – BLUE/GREEN HPS – YELLOWISH – POOR CRI BUT HIGH EFFICIENCY. GOOD FOR SECURITY LIGHTING WHERE COLOR RENDITION IS NOT IMPORTANT METAL HALIDE – GOOD CRI BIGGEST DRAWBACK START AND RESTART DELAY

42 Light Emitting Diodes (LED)
Latest Lighting Technology. Invented in 1962. In the past, used as indicator lights, automotive lights, and traffic lights; now being introduced for indoor and outdoor lighting. LED is a semiconductor technology. Electroluminescence. Electrons recombine with holes in the semiconductor, releasing photons.

43 Light Emitting Diodes (cont’d)
Lower energy consumption. Longer lifetime (50,000 to 100,000 hrs). Smaller size. Faster switching. Greater durability and reliability. Cycling. Dimming. VERY DIRECTIONAL AND THEREFORE VERY EFFICIENT

44 LED Replacement Lamps for a 4-ft. Fluorescent Fxture
THERE IS A TRIAL ON NCSU CAMPUS IN THE HALLWAY OF A DORM NEAR FOUNTAIN DINING HALL

45 Comparison of LED with a Fluorescent Lamp
EverLED-TR Popular T8 Brand Fluorescent Watt Rating, typical B.F. = 0.8 22W 34W Lumens, initial Equivalent 2850 CRI 85 Color Temperature 5000K Life Expectancy 12 hrs per start / 3 hrs per start   10 years/ 10 years   hours/ 16000 hours Light output at 0° C 20% increase 50% decrease

46 LED Applications Successfully used today for many markets
Signs & Traffic signals (most common) Displays (change colors for attention) Exit Signs (most common) Vehicle Indicators Flashlights Under Counter & Coves Accent Parking Garage & Outdoor Downlights Food Freezers

47 LED vs. HPS NOTE THE SUPERIOR COLOR RENDITION OF THE LED 47

48 Comparison: LED to Ceramic Metal Halide
Cree LED Lighting LRP38 – Total Wattage = 36W METAL HALIDE USES 6 TIMES AS MUCH ENERGY AS THE LED Ceramic Metal Halide – Total Wattage ~ 158 to 237W 48 48 48

49 Induction Lights Light source in which the power required to generate light is transferred from the outside of the lamp envelope by means of electromagnetic fields. Type of fluorescent lamp – uses radio waves rather than arc to excite phosphor coating on lamp to glow Long lifespan due to the lack of electrodes - between 65,000 and 100,000 hours depending on the lamp model; High energy conversion efficiency of between 62 and 90 Lumens/Watt [higher wattage lamps are more energy efficient]; High power factor due to the low loss of the high frequency electronic ballasts which are typically between 95% and 98% efficient; Minimal Lumen depreciation (declining light output with age) compared to other lamp types as filament evaporation and depletion is absent; “Instant-on” and hot re-strike, unlike most conventional lamps used in commercial/industrial lighting applications (such as Mercury-Vapor lamp, Sodium Vapor Lamp and Metal Halide Lamp); Environmentally friendly as induction lamps use less energy, and use less mercury per hour of operation than conventional lighting due to their long lifespan.

50 Induction Lighting Type of fluorescent lamp – uses radio waves rather than arc to excite phosphor coating on lamp to glow Advantages: QL and Icetron: 60,000 to 100,000 hours – if used 12 hours each day will last 20 years! Good for hard to maintain locations Disadvantages: Large light source – difficult to control beam of light making it inefficient for delivered and task lumens Expensive - $200+ adder to HID No industry standards for Induction DON’T SEE A LOT OF THIS TECHNOLOGY

51 Induction Applications
Applications where maintenance is expensive and/or difficult 24 hour a day, 7 day a week applications Bridges Low Bay Industrial Select Outdoor Lighting Applications Long burning hour applications BIGGEST ADVANTAGE – LONG LIFE FOR DIFFICULT MAINTENANCE LOCATIONS

52 Exit Signs Old incandescent exit signs used (2) 20-watt incandescent lamps. At $0.08/kWh, energy cost for 1 sign = $28/yr. CFL exit signs use 10 to 12 watts Energy cost for 1 sign = $7 to $8.50/yr. LED exit signs use 3 to 4 watts energy cost for 1 sign = $3 to $4/yr. Photoluminescent sign uses 0 watts, but may have (slightly) radioactive material. New technology claims completely non-toxic and recyclable. INCANDESCENT USES ABOUT 6 TIMES AS MUCH ENERGY AS LED

53 Outdoor Lighting Older technology for outdoor lighting
High pressure sodium Metal Halide Newer technology Compact fluorescents LEDs NOTE: Solar street lights offer significant savings by eliminating costly electric conduit and cable runs SIDE NOTE: SOLAR CAN PAY FOR ITSELF BY ELIMINATING COSTLY WIRING

54 ENVIRONMENTAL CONSIDERATIONS

55 Hazardous Waste Disposal
Hazardous Waste Lamps will now be regulated under the Federal Universal Waste Rule which was first developed to regulate the disposal of other widely generated wastes that contain toxic materials, such as batteries and pesticides State Rule supersedes Federal Rule Under current federal law, mercury-containing lamps (fluorescent, HID) may be hazardous waste The rule applies only to lamps that fail the TCLP (Toxicity Characteristic Leaching Procedure) test which is used to determine if a waste is hazardous.

56 Mercury Content of Lamps
TYPICAL MERCURY CONTENT OF VARIOUS LAMPS 250 watt Metal Halide lamp 38 mg 250 watt High Pressure Sodium lamp 15 mg Pre 1988 T12 Fluorescent 45 mg Post 1988 T12 Fluorescent 12 mg Typical T8 Fluorescent Tube 4-5 mg Typical Compact Fluorescent (CFL) 4-5 mg 4-5 mg is less mercury than a coal fired power plant will emit while producing the additional energy to power an equivalent incandescent lamp. Lamps containing mercury that fail the TCLP test must be recycled! EPA encourages responsible disposal practices to limit the release of mercury into the environment. EPA encourages lamp recycling

57 LIGHTING ECONOMICS Simple Payback Return on Investment (ROI)
Internal Rate of Return (IRR) Net Present Value (NPV) MOST PRIVATE CORPORATIONS REQUIRE 2 YEAR OR LESS PAYBACK

58 SIMPLE PAYBACK = TOTAL PROJECT COST / ANNUAL SAVINGS
Simple Payback is the number of years it takes an energy saving measure to repay the initial investment for the new system. It does not account for the time value of money and it also does not consider the savings that occur after the payback point. Most private companies require a simple payback of 2 years or less. For energy saving measures, they will sometimes accept a 3 to 5 year payback. Government agencies can accept longer paybacks than private companies. SIMPLE PAYBACK = TOTAL PROJECT COST / ANNUAL SAVINGS

59 Return on Investment - ROI
ROI is the inverse of Simple Payback and has all of the qualifiers of a simple payback. It does not account for the time value of money and also it does not consider the savings that occur after the payback point. It is sometimes called Rate of Return. ROI is expressed as a percentage. It is often compared to other investment yields.

60 Internal Rate of Return (IRR %)
IRR is a hurdle rate. The IRR is the discount rate of return at which a project’s NPV=0. IRR accounts for life-cycle cash flows and time-value of money, but the percentages alone should not be compared for ranking (choosing one alternative over another) still use the NPV results as well. IRR is the discount rate that delivers a net present value of zero for a series of future cash flows. IRR is expressed as an interest yield. Any interest yield equal to or less than the IRR for a project is a “yes” decision (i.e. the IRR is greater than the cost of capital).

61 Net Present Value ($) NPV adjusts for the time value of money by discounting incremental future cash flows to the present time using a discount rate appropriate to those cash flows. NPV ($) is a profitability measure and can be used to rank one lighting alternative over another. The higher the $ profit NPV, the better the alternative. The NPV, to be appropriately used, should be calculated by applying the after tax cost of capital to the after tax cash flows.

62 Example: Simple Payback & ROI
A lighting upgrade is estimated to save $5,000 a year and cost $25,000. What are the simple payback and return on investment (ROI)? Simple payback = Cost / Annual Savings = $25,000 / $5,000 = 5 years ROI = 1 / Simple Payback = 1/5 = 20%

63 Example: Energy & Cost Savings
Existing lighting in the Method Road Greenhouse consists of 10 fixtures containing ten 4’, 4 lamp T12 fixtures that consume 154 watts of electrical power. At $0.09/kWh, what is the annual cost of operating these fixtures 2,000 hours a year? 10 x 154 watts x 2,000 hours/1,000 = 3,080 kWh 3,080 x $0.09 = $2,772 per year These fixtures are replaced by fixtures containing 25 watt T8 lamps with low BF ballasts which only consume 89 watts per fixture. What is the annual cost of operation? 10 x 89 watts x 2,000 hours/1,000 = 1,780 kWh 1,780 x $0.09 = $1,602 per year Cost savings = $1,170 per year

64 Other Benefits from Energy Efficient Lighting Retrofit
Improved Color Rendition/Visibility in Space Longer Lamp Life Less Maintenance (Normally a result of longer lamp life) Adjust to target light levels (IES) Improved Controls HVAC Savings – Typically 5% above lighting savings for cooled spaces Tax Incentives – Generally tax deductions Incentive from Utility Rebates – Both Progress & Duke have programs

65 HVAC Savings from a Lighting Retrofit
1 watt saved = 3,412 BTUs of heat removed Heat removed with Efficient Lighting is: A savings when cooling (A/C is on) A cost when heating is on Rules of Thumb to count HVAC savings Unitary Equipment: Lighting Savings x .1 to .2 Chiller Equipment: Lighting Savings x .05 to .1 Example: Lighting Savings = $2,000.00 $2,000 x .1 = $200 savings from Unitary HVAC

66 Change from Old to New and Save Energy and $$
OLD TECHNOLOGY => T12 Fluorescent – 4’ and 8’ Systems In U.S. today 63% are still T12 Magnetic Ballasts Incandescent Halogen Probe Start Metal Halide and Mercury Vapor Neon Manual Controls NEW TECHNOLOGY T8, T5 and T5HO Fluorescent Systems Electronic Ballasts Halogen, CFL, & LED Metal Halide, CFL, and LED Pulse Start and Ceramic Metal Halide, T8 or T5 Fluorescent LED Automatic Controls, Bi-Level and Continuous Dimming Systems

67 Ballast Factor DEFINITION: The fraction of rated lamp lumens produced by a specific lamp-ballast combination APPLICATIONS: High Ballast Factor Increases output ( ) AND energy consumption Typical Ballast Factor Comparable light output in ( ) one-to-one replacement Low Ballast Factor Decreases light output ( ) AND energy consumption Maximize energy savings by selecting electronic ballasts with ballast factor that provides target illuminance.

68 LIGHTING CONTROLS

69 Types of Lighting Controls
Occupancy Sensors Bi-level Switching Time Clock Photo Sensors Dimmers Lighting Control Systems Building Management Systems

70 Occupancy Sensors Automatically turn lights off when spaces are unoccupied. Ceiling or Wall Mounted. Adjustments for sensitivity and time delay. Proper selection, location, and adjustment of sensors is key to reliable operation. Wireless technology is available. Ultrasonic, Infrared, Dual-Technology.

71 Ultrasonic Sensors Detect movement by sensing disturbance in reflected ultrasonic frequency pattern Line-of-sight is not required if hard surfaces exist in enclosed space Most sensitive to motion toward/away from sensor Sensitive to air movement vibration

72 Ultrasonic Wall Sensor
Automatic Control Use in areas where there are large periods of unoccupied time Excellent for bi-level control to maximize energy savings Does not require direct line of sight Adjust sensitivity and time delay for best results

73 Passive Infrared Sensors (PIR)
Detect movement of heat-radiating sources between radial detection zones. Line-of-sight is required (30’ max). Larger motion is required to trigger sensor at greater distance. Most sensitive to motion lateral to sensor. Coverage pattern can be modified to minimize false triggers.

74 Dual-Technology Sensors
Greater reliability from using both infrared (IR) and ultrasonic (US) sensing technologies Typical operation settings: IR and US signals for lights to turn on IR or US signals for lights to stay on Absence of IR and US signals for lights to turn off

75 Energy Savings Potential With Occupancy Sensors
Application Energy Savings Offices (Private) % Offices (Open Spaces) % Rest Rooms % Corridors % Storage Areas % Meeting Rooms % Conference Rooms % Warehouses % Source: CEC/DOE/EPRI Savings can be determined with data logger installed in room or area for 1 to 2 weeks

76 Warehouse Lighting with Occupancy Sensors
Each fixture is controlled by its own occupancy sensor.

77 Bi- and Multi-Level Switching
Top shows switching for 50% of lamps on. Bottom shows switching for 1, 2, or 3-lamp operation.

78 Photo Sensors Turn lights off when daylight is adequate.
Outdoor lighting. Dusk to dawn. Indoor lighting Dims lights as daylight increases. Can work with occupancy sensors.

79 ENERGY EFFICIENCY AND COST SAVINGS
Lighting energy savings are possible while improving lighting comfort.

80 Benefits from Energy Efficient Lighting Retrofit
Improved Color Rendition/Visibility in Space Less Maintenance Adjust to target light levels (IES) Longer Lamp Life Improved Controls HVAC Savings Tax Incentives Incentive from Utility Rebate Programs

81 HID Upgrade to Fluorescent Lamps
400-Watt Metal Halide = 455 watts input 6-Lamp T8 Fixture = 234 watts

82 Older Lighting Technology Subject to be Changed Out
T-12 Fluorescent-4’ and 8’ Systems Fluorescent Magnetic Ballasts Incandescent Standard Metal Halide Mercury Vapor Neon Manual Controls

83 New Energy Efficient Lighting Replacements
T8, T5 and T5HO Fluorescent Systems Electronic Ballasts Halogen Pulse Start and Ceramic Metal Halide LED Bi-Level and Continuous Dimming Systems New Fixtures

84 Change from Old to New and Save Energy and $$
OLD TECHNOLOGY => T12 Fluorescent – 4’ and 8’ Systems Magnetic Ballasts Incandescent Halogen Probe Start Metal Halide and Mercury Vapor Neon Manual Controls NEW TECHNOLOGY T8, T5 and T5HO Fluorescent Systems Electronic Ballasts Halogen IR, MH & LED Metal Halide and LED Pulse Start and Ceramic Metal Halide LED Automatic Controls, Bi-Level and Continuous Dimming Systems

85 Fluorescent Change-out
Existing: 4-lamp 2’x4’ Fixture with F34T12CWES lamps and EE magnetic ballasts – lowest efficiency allowed by code today. Replacement: 4-lamp 2’x4’ Fixture with F32T8/835 lamps and electronic ballasts BF=0.88 (standard BF) What is wrong with this energy efficient change-out?

86 We did not use correct new technology to Maximize Energy Savings and meet target light levels!
Best options for replacing 34-watt T12 fluorescent systems: Low Power electronic ballasts (BF=0.78) Energy saving 4’ lamps (30,28, or 25w) Fewer lamps per fixture (3 instead of 4) Minimal additional cost and can Lock-in maximum energy savings with low power ballasts and fewer lamps per fixture Use with Extra Performance or Energy Savings lamps ad correct ballast factor to meet target light levels and maximize energy savings!

87 “Super T8” Fluorescent System
Older T8s called “700 series” Newer Super T8s called “800 series” 3000K, 3500K, or 4100K versions 30,000 to 40,000 hour lamp life. initial lumens Universal Voltage ( V) 4-foot lamp: 30, 28 or 25 watts; Low input wattage (4-lamp: 93/89 watts) 95% lumen 8000 hours Low Temperature Starting (0˚F) Lamp/Ballast System Warranty 5 Years 85 CRI Program Start Ballasts TCLP-compliant

88 Instant Start Super T8 vs. Standard T8
800-series Super T8s have 96% of system lumens of 700-series lamps with standard ballasts 19% reduction in power Double lamp life (3 hrs. per start) Maximum life on occupancy sensors

89 25 Watt T8 Advantage Long Life Lamp from Philips Lighting
Also available from General Electric, Sylvania, Westinghouse, others. Long lamp life (40,000 hours of rated average life at 12 hours per start on Optanium™ Instant Start ballasts and 46,000 hours of rated average life at 12 hours per start on Optanium™ Programmed Start Ballasts) 2400 lumens with 95 percent lumen maintenance Superior color rendering (a CRI of 85) Low mercury (Philips ALTO® lamps average 70% less mercury than the 2001 industry average for fluorescent lamps up to 60 inches, which are not TCLP compliant) 1.7 mg Mercury per 4’ lamp

90 Fluorescent Lamp/Ballast Change-out vs. New Fixture “Rules of Thumb”
Install new fixtures when: Existing fixtures are over 20 years old Lamp holders are worn out Multiple components are failing Design requires change in fixture type Retrofit existing fixtures with lamps & ballasts when: Existing fixtures are less than 20 years old Lamp holders and other components are still good Budget is very tight Expensive/Difficult/Environmental Conditions Present (i.e. asbestos or excessive piping and ducts in ceiling, etc.)

91 T5 and T5HO Systems T5s are used for high bay (>25 ft. applications). One T5HO lamp provides similar maintained lumen output to two T8 lamps (4750 vs maintained lumens) Maintained lumens are higher – fixtures are smaller Peak light output at 95˚F ambient air temperature instead of 77˚F with T8 and T12 Amalgam technology has been added to provide a more constant lumen output across a broad range of ambient temperatures!

92 T5 and T5HO Systems Disadvantages
T5 and T5HO lamp life is less than T8s The bulb wall surface of the T5 is very bright. Care must be exercised in using T5 lamp in direct lighting applications. Costs higher than T8 – cost can be balanced by a reduction in the number of luminaries used. Lead times may be longer – T5s require compete fixture replacement. In cooler temperatures or high CFM air distribution the T5 or T5HO may not perform well (peak light output at 95 °F). May not work well with occupancy sensors due to slow lumen run-up with cold start.

93 T5HO vs. T8 Application Rules of Thumb
≤ 20’ – use T8 ≥ 20’ – use T5 or T5HO 18’ to 25’ – either T8 or T5s can be used successfully Over 50 types of 4’ T8 lamps available Two T5 lamps: 28w T5 and 54w T5HO To get T5HO performance out of T8 lamps, use high-lumen/high performance T8 lamps Typical T8 electronic ballast factors range from 0.72 to 1.2.

94 T5HO vs. T8 for Warehouse Aisles Rule of Thumb
In general for warehouse aisles, T5HO will perform better in non-air-conditioned spaces and T8 performs better in air-conditioned spaces. Reason: Ambient temperature of T5HO rating for peak performance is 35 degrees C (95F) and T8 is rated at 25C (77F). Source: Warehouse aisle lighting – p. 16 – LD&A Feb 2009- article by Siva K. Haran, PE, LEED, AP, IES

95 HVAC Savings from Lighting Retrofit
1 watt saved = 3,412 BTUs of heat removed Heat removed with Efficient Lighting is: A savings when cooling (A/C is on) A cost when heating is on Rules of Thumb to count HVAC savings Unitary Equipment: Lighting Savings x .1 to .2 Chiller Equipment: Lighting Savings x .05 to .1 Example: Lighting Savings = $2,000.00 $2,000 x .1 = $200 savings from Unitary HVAC

96 An Increase in Quality Can Improve Worker Productivity
1% increase in productivity is about equal to one sick day Improve employee satisfaction and reduce turnover/replacement expenses for new employees. Improves Company bottom line Indirect Lighting is preferred by many today!

97 What’s the Most Efficient Light Source?

98 Daylighting Advantages
Excellent light source for almost all interior spaces – offices, homes, retail, schools and more; People prefer it! Field research indicates that with daylighting: Learning is enhanced Retail sales increase (Wal-Mart study) Employee satisfaction increases Energy Savings is realized when controls are used (photo sensors).

99 Conducting a Lighting Survey
Why Conduct a Lighting Survey? – to identify improvement opportunities. It is a systematic exam and appraisal of building lighting systems. Step 1 – Establish a base line of performance Step 2 – Identify opportunities for improvement Step 3 – Calculate savings and potential payback The quality of the information collected in the survey has a direct impact on steps 2 and 3

100 Instruments Top: Light Meter Bottom: Ballast Discriminator
Measures lumens (ft.-candles). Bottom: Ballast Discriminator Indicates whether a fixture has a electronic or electromagmetic ballast.

101 Suggestions for a Lighting Survey
Ask the right questions to meet the client’s goals Gather ALL the right information Don’t assume – check the existing equipment to obtain accurate information Determine Economic Calculations Required Is a test installation needed? Lighting Fixtures Controls Consider all drivers to reduce the payback Use a pre-printed form or spreadsheet template

102 Information and Data to Collect in a Lighting Survey
Floor plan of the building/space with dimensions if available Electric bills for 1 year to determine average cost per kWh over the year Tasks being performed in each area – Talk to occupants in the area Type (fixture input wattage and lamps/ballasts type), quantity, mounting height, and control of fixtures in each space Lighting operating hours per year and footcandle levels for each space Circuit Voltage Exit signs (light source) Talk with building occupants about operating practices and satisfaction with the level and quality of lighting Talk with maintenance staff about equipment condition and any recurring problems.

103 Lighting Survey Results
Baseline: current lighting energy use (typical lighting energy = 0.5 to 1.5 watts per sq. ft.) Recommendations for Lighting Upgrades. Estimated Costs with Incentives/Rebates. Energy and Cost Savings. Bottom Line: Payback Period.

104 LEGISLATION AFFECTING THE USE OF LIGHTING TECHNOLOGIES

105 Energy Legislation and Incentive Programs for Renewable Energy and Energy Efficiency
Energy Policy Act of 2005 – EPAct 2005 North Carolina Tax Credits North Carolina Senate Bill 3 – Renewable Energy Portfolio Standard (REPS) of 2007 Utility Incentives – Progress Energy, Duke Energy American Recovery & Reinvestment Act of 2009, ARRA or Stimulus Package NC Greenpower

106 Highlights of the Federal Energy Policy Act of 2005
30% tax credit for residential solar thermal or photovoltaic energy systems up to a credit of $2,000 Does not apply to pool heating systems 30% tax credit up to $500 for energy efficient windows, doors, heating & cooling equipment, and insulation. Tax deductions up to $1.80 per square foot for total energy efficiency improvements in commercial buildings. Tax deductions up to $0.60 per sq. ft. for lighting efficiency improvements.

107 EPAct 2005 Tax Deductions The Energy Policy Act of 2005, section 1331, provides a tax deduction of up to $1.80/ft2 for energy efficiency in commercial buildings. Systems covered include: Interior lighting systems Max. $0.60/ft2 Heating, cooling, ventilation, and hot water systems Max. $0.60/ft2 Building envelope Max. $0.60/ft2

108 EPAct 2005 Tax Deductions To qualify for an EPAct 2005 tax deduction for lighting, the following must be met: Surpass the ASHRAE LPD Standard Bi-level switching must be installed for most buildings (exceptions identified) and all controls provisions (new buildings) in the Standard must be met. Must meet the minimum requirements for calculated light levels as set forth in the 9th Edition of the IESNA Lighting Handbook. Consult a tax expert to see if you qualify

109 EPAct 2005 Critical Dates and Proposed Increase in Tax Deduction
For commercial (for profit) enterprise Any new system that exceeds ASHRAE standards by the required amount must be placed into service between January 1, 2006 and December 31, 2013 for tax deduction. Proposed 2009 Senate Bill 1637 would increase tax credit for $1.80 to $3.00 per square foot for whole building or from $0.60 to $1.00 per square foot for partial allowance (such as lighting measures only).

110 NC Tax Credit Summary 110

111 The Energy Independence and Security Act of 2007 (EISA)
President Bush signed into law on 12/19/07 Lighting Sections include: Sec. 321 – Efficient Light Bulbs Sec. 322 – Incandescent Reflector Lamp Efficiency Standards Sec. 324 – Metal Halide Lamp Fixtures Sec. 65 – Bright Tomorrow Light Prizes

112 Maximum Wattages and Efficiency Requirements
There are new efficacies for general service incandescent lamps expressed as a new maximum wattage. Generally, the lamps must be 30% more efficient by , with larger lamps covered first. Compliance: Today’s typical incandescent and halogen general service screw-base lamps do not comply with the new efficiency requirements.

113 Dates and Lamps to be Phased Out
Examples of General Service Lamps that will become obsolete: January 1, 2012 – 100W A19 incandescent lamps January 1, 2013 – 75W A19 incandescent lamps January 1, 2014 – 40W A19 and 60W A19 incandescent lamps January 1, 2020 – All general purpose lamps must be a minimum of 45 lumens/watt (similar to current CFLs). Some exceptions allowed (specialty bulbs).

114 Better Use of Light Bulbs Act - 2011
Legislation introduced to repeal the EISA lamp efficiency requirements. Jobs lost to China. Mercury in CFLs. Did not pass in July 2011. Issue has become politically-charged.

115 Super Incandescents? GE just announced "advancements to the light bulb that potentially will elevate the energy efficiency of this 125-year-old technology to levels comparable to compact fluorescent lamps (CFL), delivering significant environmental benefits. Over the next several years, these advancements will lead to the introduction of high-efficiency incandescent lamps that provide the same high light quality, brightness and color as current incandescent lamps while saving energy and decreasing greenhouse gas emissions." The bulbs will come out at 30 lumens per watt (twice a conventional incandescent) and top out at 60 lumens per watt. From ;

116 Effective 7/14/2012 - less than 1 year away
DOE 2009 Ruling Effective 7/14/ less than 1 year away These lamps will be obsolete: Majority of F40T12 and F34T12 ES 4-ft. lamps Majority of FB40T12 and FB34T12 ES 2-ft. U-lamps All 75W F96T12 Slimline 8-ft. lamps Majority of 60W F96T12 Slimline 8-ft. ES lamps All 110W F96T12HO 8-ft. lamps Majority of 95W F96T12HO 8-ft. ES lamps All T8 basic 700 series 4-ft. lamps with 2800 lumens (requires 2850 to pass) Majority of T8 basic 700 series 2-ft. U-lamps

117 Older Lighting Technology Subject to be Changed Out
T-12 Fluorescent - 4’ and 8’ Systems Fluorescent Magnetic Ballasts Incandescent Standard Metal Halide Mercury Vapor Neon Manual Controls

118 New Energy Efficient Lighting Replacements
T8, T5 and T5HO Fluorescent Systems Electronic Ballasts Halogen IR Pulse Start and Ceramic Metal Halide LED Bi-Level and Continuous Dimming Systems New Fixtures

119 North Carolina Senate Bill 3 (SB3) Renewable Energy Portfolio Standard (REPS) of 2007
SB3 requires a Percentage of Electrical Generation from Renewable Sources. Of these amounts, 25% can be achieved by Energy Efficiency. Solar PV Solar Thermal Wind Hydroelectric Wave Energy Biomass Landfill Gas (LFG) Waste Heat from Renewables Hydrogen from Renewables UTILITIES HAVE RESPONDED WITH SIGNIFICANT INCENTIVES IN THE AREAS OF LIGHTING, HVAC, MOTORS UTILITIES HAVE SOLICITED PROPOSALS FOR RENEWABLE ENERGY WITH LIMITED SUCCESS. READ THE FINE PRINT

120 * Renewable Portfolio Standards 29 states & DC have an RPS †
/ November 2009 WA: 15% by 2020* ME: 30% by 2000 New RE: 10% by 2017 VT: (1) RE meets any increase in retail sales by 2012; (2) 20% RE & CHP by 2017 MN: 25% by 2025 (Xcel: 30% by 2020) MT: 15% by 2015 NH: 23.8% by 2025 ND: 10% by 2015 MI: 10% + 1,100 MW by 2015* MA: 15% by % annual increase (Class I Renewables) OR: 25% by 2025 (large utilities)* 5% - 10% by 2025 (smaller utilities) SD: 10% by 2015 WI: Varies by utility; 10% by 2015 goal NY: 24% by 2013 RI: 16% by 2020 NV: 25% by 2025* CT: 23% by 2020 IA: 105 MW OH: 25% by 2025† CO: 20% by 2020 (IOUs) 10% by 2020 (co-ops & large munis)* PA: 18% by 2020† WV: 25% by 2025*† IL: 25% by 2025 NJ: 22.5% by 2021 CA: 33% by 2020 UT: 20% by 2025* KS: 20% by 2020 VA: 15% by 2025* MD: 20% by 2022 MO: 15% by 2021 AZ: 15% by 2025 DE: 20% by 2019* NC: 12.5% by 2021 (IOUs) 10% by 2018 (co-ops & munis) DC: 20% by 2020 NM: 20% by 2020 (IOUs) 10% by 2020 (co-ops) TX: 5,880 MW by 2015 29 states & DC have an RPS 6 states have goals HI: 40% by 2030 State renewable portfolio standard Minimum solar or customer-sited requirement * State renewable portfolio goal Extra credit for solar or customer-sited renewables Solar water heating eligible Includes non-renewable alternative resources 120


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