1. New Bangkok International Airport (NBIA)
…designed for reliability and lowest total cost

2. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

3. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

4. Eaton Major Markets $8 billion global diversified Industrial company
Headquartered in Cleveland,Ohio
Web site:
59,000 Employees
195 Manufacturing Sites
24 Countries
Major Markets
Industrial
Vehicle
Construction
Commercial
Aerospace

5. Eaton – Our Businesses
Automotive - $1.8 billion partner to the worldwide passenger car and light-truck industry.
Fluid Power - Worldwide leader in the designing, manufacturing and marketing of a comprehensive line of reliable, high-efficiency hydraulic systems and components. Aerospace is key customer.
Industrial and Commercial Controls (Cutler-Hammer) - Global leader in power distribution components, assemblies and services to Commercial, Industrial, OEM and Retail markets.
Truck - Leader in the designing, manufacturing and marketing of drivetrain systems and components for medium-duty and heavy-duty commercial vehicles on the American continents.

6. C-H and Westinghouse, 200+ Years of History
Sales: $2.5 Billion
People: 16,000
Plants: 50 in 14 Countries
Product: 27 Product Lines
Westinghouse
DCBU
1886
Cutler-Hammer
1892
EATON
Cutler-Hammer
1994
Pittsburgh, Pennsylvania Headquarters

7. Power Distribution Product Examples
IQ Energy SentinelTM
Series C® and Digitrip®
Circuit Breaker Technology
VCP-W Vacuum Circuit Breaker
IQ Metering and Protection
SPB, Magnum Circuit
Breakers and Digitrip®
Miniature Circuit Breakers
PowerNet Communications System
Transfer Switches
Vacuum Interrupters
Series C® Molded Case Circuit Breakers

8. Power Distribution Examples (cont.)
Panelboards and Switchboards
Pow-R-WayIII® Low Voltage Busway
Grounding Resistors
Electro/CentersTM
Load Interrupter Switchgear
VacClad-W Medium Voltage Switchgear
Low Voltage Magnum
Metal-Enclosed Switchgear
Ampgard® Medium Voltage Starters
Low Voltage
Pow-R-M-S Switchboards
Network Protectors
Excitation Control
Substation Transformers

9. Power Distribution Examples (cont.)
Dry-Type
Distribution Transformers
Type CH Loadcenters
Type BR Loadcenters
Industrial Control Transformers
CHQ Replacement Breakers and
Surge Arresters
Temporary Power Panels
Meter Centers
Safety Switches
AC Disconnects

10. Sensors & Limit Switches
Control Components Examples
PanelMate®
PanelMate Operator Interface
Sensors and Limit Switches
Sensors & Limit Switches
PLCs
AF Drives
Pushbuttons
IT Control
Pushbuttons
Motor Control Centers
Advantage® Motor Control
Automation

11. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

12. Airports with and C-H Austin – Bergstrom Intl Baltimore Washington
Boston Logan
Buffalo Niagara International
Chicago Midway
Chicago O’Hare
Cleveland Hopkins International
Denver International
Detroit Wayne County
Houston Intercontinental
Las Vegas McCarran Intl
Louisville International
Memphis International
Miami International
Minneapolis St. Paul Intl
New York JFK International
Orlando International
Philadelphia International
Pittsburgh International
Seattle Tacoma
St. Louis Lambert International
Salt Lake City International
San Francisco International
Syracuse Hancock Intl
Tampa International
Tulsa International
Washington Dulles Intl
Washington Ronald Regan National

13. Example PowerNet Systems
Chicago (busiest airport in US)
72 million passengers (2000)
7 active runways!
Denver International
36 million passengers (2002)
San Francisco International
34 million passengers (2001)
JFK (New York)
32 million passengers (2000)
Seattle/Tacoma (SeaTac)
27 million passengers (2001)
Boston Logan
24 million passengers (2002)
Philadelphia
23 million passengers (2002)

14. Project – Boston Logan Upgrade
24 Million passengers/year
9.7 sq. km
$12M complete electrical system
34.5 kV Switchgear to 120V panelboards
Ethernet Backbone Network
Complete Power Management System
Engineering Services

17. Power Management System
Monitoring entire facility (15 kV down to 120 V)
Instant alert to electrical problems (alarm, trip, abnormal events)
Reduced troubleshooting time (remote sites)
System capacity studies(automated data gathering)
Predictive maintenance
Energy allocation to tenants and users of electric power

18. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

19. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

20. Hardware Review Meters Protective Relays and Trip Units
Communications Devices
Lighting Control

21. Meters IQ Multipoint Energy Submeter IQ Energy Sentinel
IQ Power Sentinel
IQ 100 (110, 115)
IQ 200 (210)
ANSI C12.16 revenue accuracy
IQ 300
IQ DP 4000
IQ Analyzer (66xx series)
IQ 7000
Universal RTD Module (URTD)
IQ100
IQ Analyzer
IQ 7000

22. Protective Relays and Trip Units
Digitrip 310
Digitrip OPTIM 520
Digitrip OPTIM 550
Digitrip OPTIM 750
Adds zone interlocking
Digitrip 810
Adds Waveform
Digitrip 910
Adds Harmonics
Digitrip OPTIM 1050
MPCV
Network Protector
Digitrip OPTIM 1150
Digitrip OPTIM 1150i
MP3000
Motor protection
DT3000
Feeder protection
Current
FP5000
Current and Voltage

23. Communication Devices
WPONI
Advantage Starter to INCOM
Central Energy Display (CED)
Group display for Energy Sentinels
Assemblies Electronic Monitor (AEM II)
Group display for Digitrip
Breaker Interface Module (BIM)
Advanced group display for Digitrip
Advantage Control Module (ACM)
Local display and control for Advantage
Central Monitoring Unit (CMU)
Group display for Advantage
Ethernet Gateway
INCOM, Modbus, Profibus, etc. to OPC/DDE
IPONI
INCOM to IQ
WebPONI
HTTP/HTML to IQ
EPONI
Ethernet to IQ
EMINT
Ethernet to INCOM
NetLink
Modbus to INCOM
Modbus MINT
MINTII
INCOM to RS-232

24. Pow-R-Command Lighting Control
Main Smart Panelboard
Power Switching Panels
Utilizes circuit breakers for protection and control - minimizes space & wiring
Lighting Management Controllers
Easy to use- automatic leap year
Voice Prompted Telephone Override (15 min – 3 hr)
Indoor Daylight Harvesting & Dimming
Outdoor 1 or 2-stage photo cell sensing
Occupancy (PIR) sensors
Historical Data Logging
Alarming
Remote Access
Astronomical clock
Up to 28 Remote Panelboards

25. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

26. Ethernet 10BASE-T Ethernet Backbone 10BASE-T or fiber Ethernet Hub
CAT5 cable
CAT5 cable
EPONI mounts on
EPONI mounts on
CAT5 cable
the back of the IQ
the back of the IQ
24V
Device. Ribbon
24V
Device. Ribbon
P.S.
P.S.
cable (supplied)
cable (supplied)
connects to IQ
connects to IQ
Device
Device
IQ Meter
IQ Meter
Cutler-Hammer
Cutler-Hammer
Panel
Panel

27. Ethernet 10BASE-T 1 twisted pair 10000 feet (3000 m) 200 devices
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
Ethernet Hub
Ethernet Hub
CAT5 cable
1 twisted pair
10000 feet (3000 m)
200 devices
CAT5 cable
NetLink or
EMINT
IQ Meter
IQ Meter
IQ Meter
Cutler-Hammer
Panel

28. Ethernet 10BASE-T 1 twisted pair 10000 feet (3000 m) 200 devices
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
Ethernet Hub
Ethernet Hub
NetLink or
EMINT
1 twisted pair
10000 feet (3000 m)
200 devices
IPONI
CAT5 cable
IQ Meter
IQ Meter
IQ Meter
EPONI
Cutler-Hammer
Panel

29. Ethernet 10BASE-T 1 twisted pair 10000 feet (3000 m) 200 devices
Ethernet Backbone
10BASE-T or fiber
“Digitrip”
Trip Unit
Ethernet Hub
Ethernet Hub
Ethernet Hub
CAT5 cable
CAT5 cable
NetLink or
EMINT
1 twisted pair
10000 feet (3000 m)
200 devices
Cutler-Hammer
Panel
IQ Meter
IQ Meter
IQ Meter

30. Ethernet 10BASE-T 1 twisted pair 10000 feet (3000 m) 200 devices
Ethernet Backbone
10BASE-T or fiber
“Digitrip”
Trip Unit
Ethernet Hub
Ethernet Hub
Ethernet Hub
CAT5 cable
CAT5 cable
NetLink or
EMINT
1 twisted pair
10000 feet (3000 m)
200 devices
Cutler-Hammer
Panel
IQ Device
IQ Device
IQ Device

31. Network Component Detail
Ethernet Hub Or
Ethernet Switch
To Airport LAN
Ethernet to next line up
To additional groups of line ups
INCOM Network
To up to 199 additional device
IPONI
(INCOM Product Operated Network Interface
10BASE-T
CAT 5 unshielded
Twisted pair
IQ Analyzer (typical)
EMINT
(Ethernet Master INCOM Network Translator) Or
NetLink
SS7-1
(typical)

32. Substation Detail SS7-1 SS7-2 To Airport LAN 10/100/1000 Ethernet
Twisted Pair or Fibre Optic
Detail from previous page
Ethernet LAN
Ethernet LAN
INCOM Network
INCOM Network
Belden 9463
1-pair, twisted
shielded
Belden 9463
1-pair, twisted
shielded
SS7-1
SS7-2

33. System PowerNet Layout
LAN continues
SS5-1
SS5-2
SS5-4
SS5-4
SS5-5
SS6-1
Detail (from previous page)
Ethernet LAN
SS6-2
SS6-3
SS6-4
SS6-5
SS7-1
SS7-2
SS7-3
SS7-4

34. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

35. PowerNet Software Client Apps
Monitor
Configure
Waveform
Trip Curve
Trend
E-Bill
Energy Trend
Event Viewer
Device Server
Modbus Tools
OPC Server
DDE Server
Graphics Integration
ActiveX
OPC
DDE

36. Agenda Who is Cutler-Hammer? Airport Experience
Brief History of Eaton and Westinghouse
Airport Experience
Summary of airports we have helped build
Review of Power Management System
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions

37. Why Cutler-Hammer?
Airport covers large area and large number of metering devices
INCOM cable can extend 3048 meters (10000 feet) without repeaters: simplifies wiring
INCOM supports hundreds devices on one twisted pair without repeaters: excellent signal-to-noise performance.
Most available devices to select:
10 meters (IQ7000, IQ Analyzer, IQ300, IQ200, IQ100, IQ Power Sentinel, IQ Energy Sentinel, IQ Multipoint Energy Submeter, DP4000, URD)
12 protective relays (FP5000, MP3000, DT3000, URTD, OPTIM 1150, OPTIM 1050, OPTIM 750, OPTIM 550, OPTIM 520, DT910, DT810, MPCV)

38. Why Choose PowerNet? (cont.)
Longest distance without a repeater and
Most devices without a repeater
Easier, less costly installation
More reliable. Less hardware to fail and maintain.
Twisted pair supports taps, “T’s”, “Y’s”
No competitive network supports this flexibility
More noise immune for faster, more reliable communications

39. Excerpt (Page 33) from RS-485 Based Installation Manual
Because RS-485 has this impedance problem that distorts the waveshape, manufacturers that use RS-485 prohibit customers from connecting their meters using a layout that incorporates any taps.
This document (Square D Power Monitoring and Control System Planning Guide; document 3000CT9601) shows that RS-485 lines must be brought into and out of each device on the network. A connection to a remote line must use four twisted pair (2 outbound and 2 inbound). This results in longer total cable distances for an RS-485 network versus an INCOM network.

40. RS-485 and INCOM Wiring Rules
Total Cable Length  to 
= 13 x 100 m
= 1300 m
Conduit space required = sufficient for 2 twisted pairs 
100 m
100 m
100 m
100 m 
RS-485
Node
RS-485
Node
RS-485
Node
RS-485
Node
RS-485
Node
100 m
100 m
100 m
100 m
Here is an example showing why remote taps using RS-485 use double the cable distance.
Total Cable Length  to 
= 9 x 100 m
= 900 m (70% of the RS-485 system)
Conduit space required =
sufficient for 1 twisted pairs 
100 m
100 m
100 m
100 m  IQ
Node IQ
Node IQ
Node IQ
Node IQ
Node

41. Speed Noise Immunity INCOM vs Multilin Example
INCOM = 40 devices / second update typical
Competitive system (Multilin Relays) = 4 devices / second typical
INCOM vs Multilin Example
10 times faster
“Real World” systems perform differently than “bench top” tests
Competitive system experience retries due to reflections
More retries due to electrical noise
INCOM much more noise immune

42. Other Questions?