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ODU Mounting Change Slide
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Introduction This module instructs you on the proper DIRECTV ODU mounting procedures
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Objectives Upon completion of this module you should be able to:
Select stable mounting surfaces Mount the ODU to: Wood walls Brick or masonry walls Roof with asphalt shingles Poles Non-pens Level the mast
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Service Calls and Mounting
On average, only 64% of the DIRECTV mounting installations are correct There are over $500,000 in customer damage claims each year from improper installations Take a moment and consider… If you were a customer and within days after installation you had problems would you be upset?
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The Mount Think of the mounting of the ODU as the heart beat of the system Lack of signal renders the system useless
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Acceptable Mounting Surfaces
Wall Concrete Brick Cinder block Roof Pole Non-pen
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Other Mounting Surfaces
Stucco Stucco is a surface that can be easily damaged unless proper steps are followed Chimney A chimney is a structure that can be easily damaged unless proper steps are followed The KaKu Clamp mount, S-Tube mount and Pole mount are suggested alternatives to direct stucco mounting.
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The Customer’s Role in Mounting
Before starting any work, review the proposed mounting location with the customer Be cautious of any roof overhangs that may block signal
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Residential Construction
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Wall / Roof Anatomy
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Mounting Surfaces to Avoid
Wall Specifics: Dry rotted siding Vinyl siding Aluminum siding Fiberglass
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Mounting Surfaces to Avoid
Roof Specifics: Shake shingles Concrete or clay tiles Metal
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Tools and Accessories Needed for Mounting
Stud-finder Tape measure Pencil Torpedo bubble level Drill Back-up drill and batteries Drill bits: wood, metal and masonry
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Tools and Accessories Needed for Mounting
Silicone sealer Black Jack roof sealant Bishop tape How would you feel if you took your vehicle to a mechanic for repairs and he/she did not have tools to do the work - would you trust that person to do a good job?
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Mounting to a Wall Steps required to mount the ODU to a wall:
1st - Locate the proper location for the ODU 2nd - Locate the center of the stud 3rd - Mark the location 4th - Pre-drill 5th - Fill with silicone sealer 6th - Mount foot plate 7th - Level foot plate 8th - Install the remaining lag bolts 9th - Level the mast New Slide
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Step 1: Proper Mounting Location
Find the best mounting location for the ODU that provides no obstructions to a clear line-of-sight
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Step 2: Locate the Center Stud
Locate the center of the stud using either of the following methods: Stud-finder Locate nail heads
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Stud-finder Calibrate the stud-finder
DO NOT rock or lift the scanner from the scanning surface, or start moving the scanner before it has calibrated
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Stud-finder After the scanner is set securely on the surface and it has been calibrated, slide it horizontally without lifting or rocking it.
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Stud-finder To scan for metal place the scanner against the surface and begin to slide the scanner either horizontally or vertically
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Stud-finder Once you’ve found an edge, mark the wall with a pencil along the “stud edge grooves” on the scanner
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Between the two lines is the center of the stud
Stud-finder Move the stud-finder in the opposite direction to mark the other edge of the stud Between the two lines is the center of the stud
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Stud-finder Now you have located the center of the stud
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Stud-finder While working near electrical wiring, use your personal observations and critical thinking skills! Don’t just let the scanner do the work!
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Nail Head Location Studs are on 16” centers
Nail heads can be used to locate the center of the stud
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Nail Head Location In this picture you can see the nail head under the paint The installer marked below the nail head
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Wall Mounting Wall Mounting: Wood Solid, smooth and clean
Lap siding will require a wooden spacer or shim
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Step 3: Mark the Location
Place foot plate base on surface Using a pencil, mark the top center hole Make sure that the mark is in the center of the stud
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Pull drill bit out frequently to clean wood shavings
Step 4: Pre-Drill Pre-drilling ensures you hit the wall stud Just driving a 5/16” lag bolt may split the wall stud Pull drill bit out frequently to clean wood shavings
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Drill Bit Selection Use a high quality drill bit
For wood use a wood / metal twist bit
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Pre-drilling Wood 3” Lag 2 ½” Drill ½-inch shorter than the lag screw
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Step 5: Silicone Sealer Fill the drilled hole with silicone sealer
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Step 6: Mount the Foot Plate
Place base on surface Start 5/16” lag bolt in top center pre-drilled hole 5/16” x 3” in top center hole
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Step 6: Mount the Foot Plate
3” Lag Leave the center top lag bolt loose so the foot plate can be leveled
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Step 7: Level the Foot Plate
Use a torpedo level to ensure that the foot plate is level and plumb
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Step 8: Install Remaining Lag Bolts
Mark the remaining 5 holes Drill a 7/32” pilot in the remaining (5 holes) Fill remaining 5 holes with silicone Install 5 remaining 5/16” lag bolts Tighten and Torque all 6 lag bolts
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Step 9: Mast Leveling Level the mast
Use the torpedo level or the mast tube bubble level Tighten the mast bolts down Mast Tube Bubble Level
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Wall Mount Activity Review 1st - Proper location for the ODU
2nd - Locate the center of the stud using a stud finder or nail head method 3rd - Mark the location 4th - Pre-Drill 5th - Silicone Sealer 6th - Mount Foot Plate 7th - Level Foot Plate New Slide
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Wall Mount Activity Hands-on Demonstration One volunteer
Use a stud finder to locate the stud Use a tape measure to locate the center of a rafter Follow mounting steps
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Questions?
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Mounting to Brick Steps required to mount to brick:
1st – Mark the drill points in the brick 2nd – Drill the holes 3rd – Install lag shields 4th – Seal the holes 5th – Install lag shields with washers 6th – Level the mast
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Mounting to Brick Make drill points into the brick
Do not drill into the mortar
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Step 1: Mark Drill Points
Place the foot plate so each of the holes line up on the brick surface Level the foot plate Mark the 4 outer holes
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Step 2: Drill the Holes Drill and Drill Bit
Choose the HAMMER setting on the drill Choose the high speed on the drill Use a ½” Masonry Drill Bit Masonry
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Step 2: Drilling the Holes
Drill the ½” wide holes Drill as deep as the length of the lag shield
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Step 3: Install Lag Shields
Remove any dust from the holes Insert the lag shields Tap the lag shields in with a hammer until flush with the brick
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Step 4: Seal the Holes Fill Each hole with silicone
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Step 5: Install Lag Bolts
Place the foot plate against the wall Install the 4 lag bolts Tighten and torque all 4 lag bolts
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Step 6: Mast Leveling Level the mast using a Torpedo Level or the bubble level Tighten the mast bolts Mast Tube Bubble Level
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Questions?
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Roof Mounting Steps required to mount to a roof:
1st - Identify the living and non-living areas 2nd - Locate the Nail Heads 3rd - Locate the center of the rafter 4th - Mark and pre-drill the holes 5th - Seal the holes 6th - Mount the foot plate 7th - Level the mast
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Roof Mounting Key Points
Identify living and non-living area roofs Unacceptable conditions of the roof Locate a Rafter with or without a stud- finder Improper roof mounting results in over $ 1 million dollars of damage each year New Slide All Roof mounts are to be installed over a non living area of the residence Do not install on a roof top that may have damage or that may be due for a roof job Only install on an asphalt shingle roof A Stud finder may not work depending on how many layers of shingles there are
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Step 1: Living Area Living area pic
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Living Areas Activity
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Roof Mounting Key Points
Rafters – the structural members that support the roof Roof deck and layers of roofing material Rafters are on 24” centers Eave – the portion of the rafters that overhang the wall below. Fascia – the facing covering the exposed lower end of the rafters. Soffit – the exposed underside of the eave usually covered with a thin panel of wood. Exterior Wall
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Step 2: Locate the Nail Heads
Locate Nail Heads Fascia board Soffit
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Step 2: Locate the Nail Heads
Locate nail head Measure from nail head to edge of roof
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Step 3: Locate and Mark Rafter
Locate the rafter center Mark the foot plate top center hole Fascia Nails
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Step 4: Mark and Pre-Drill the Hole
Pre-drill the hole using a 7/32” drill bit Level the foot plate Mark the remaining 5 holes Pre-drill the remaining holes
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Step 5: Seal the Holes Fill the holes with Black Jack roof sealer
Or, cut Bishop tape to 2”x 2” squares and place over each hole
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Step 6: Mount the Foot Plate
Install 2 - 5/16” x 3” lag bolts in the center of the rafter Install 4 – 5/16” x 2 1/2” lag bolts in the foot plate corners
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Step 7: Roof Foot/Mast Mounting
Level the mast using a torpedo level or the mast bubble level Tighten the mast bolts down Mast Tube Bubble Level
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Questions?
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Pole Mounting Steps required to mount to a pole:
1st - Dig and prepare the hole 2nd - Drill holes in pole for drainage 3rd - Trenching, cable and sweep
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Pole Mounting Ground Pole Mount Pole mount guidelines
Materials and tools Pole Shovel Quick set cement Flooded cable PVC sweep Pole hole digger 90° PVC Sweep
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Step 1: Dig and Prepare the Hole
150 lbs Concrete Required Anti-rotation Rod Bell Bottom of Hole 36” Minimum Depth 12” Width 1 5/8” ODU Pole 7ft long
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Step 2: Pole Drainage Drill two 3/16-inch holes in the pole approximately 3 inches up from the ground level to allow water to drain out of the pole
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Step 3: Trenching, Cable and Sweep
Ground Pole Mount 18 inches below the surface Flooded cable required Sweeps at each end
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Questions?
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Non-pen Mount Non-penetrating Mount Flat roofs
Place protective mat on roof Attach base of ODU Ballast Level the mast
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Wind Load Ballast Requirement
Non-penetrating Mount Ballast Requirements Wind Load Ballast Requirement 100 mph 315 lbs Concrete blocks come in 28 and 33lbs weights Example – You will need a total of lb blocks to meet the 100mph wind load rating
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Questions?
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Mounting Options Rail Mount Check structural integrity
4 5/16 bolts and nuts Two ODU bases Bolt together on each side of the rail Tighten
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Mounting Options Tripod Mount Spread out the mount
Tighten locking bolts Use ballast to secure
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Mounting Options Under-eave Mount Pilot holes Tighten bolts
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Clamp-on Mount Clamps directly to roof overhangs, joists, patio/balcony railings or fences Attaches to any solid structure made of wood or metal up to 3˝ wide
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Questions?
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Mounting: What Not To Do
Mounting surfaces to avoid Wall Dry rotted siding Vinyl siding Aluminum siding Fiberglass Roof Shake shingles Concrete or clay tiles Metal
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Mounting: What Not To Do
Non-approved Mounting Hardware: Concrete metal hit anchor Tapcon® concrete screws
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Unacceptable Roof Conditions
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What Not To Mount To Vinyl or Aluminum Brick Veneer Siding
Any Metal Roof
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What Not To Mount To
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What Not To Mount To This is not acceptable as a pole mount mount
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What Not To Mount To
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Where Would You Mount? N S E W
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Where Would You Mount? N S E W
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Summary You should now be able to: Select stable mounting surfaces
Mount the ODU to: Wood walls Brick or masonry walls Roof with asphalt shingles Poles Non-pens Explain what not to mount to
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Exercise Written Hands-on Multiple choice In groups of three
Use a stud finder to locate the stud Use a tape measure to locate the center of a rafter Follow mounting steps Each person will mount the base and plumb the mast
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Thank You!
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